Greenheck Fan 470654 manual Attempts to light, but no pilot visible spark

Page 27

Troubleshooting

Heater Does Not Operate (Pilot Ignition)

Attempts to light, but no pilot (visible spark)

Check inlet gas pressure.

Reference: Start-Up - Direct Gas,

Check the Supply Gas Pressure, pg. 27

Yes

Gas pressure between the

minimum and maximum shown

on the direct gas label?

Air in the gas line?

No

Check for proper airflow.

Reference: Start-Up - Direct Gas,  Set the Burner Air Pressure Differential, pg. 16

Yes

Pressure drop across the burner between 0.625 and 0.675 in. WC?

Yes

Proper spark?

Yes

Check for proper pilot pressure.

Reference: Start-Up - Direct Gas, Check the Pilot Gas Pressure, pg. 15

No

Pilot pressure correct?

Yes

No

Yes

No

No

No

Note: The minimum and maximum gas pressures for your unit are shown on the direct gas label.

Reference: Start-Up - Direct Gas, Check the Supply Gas Pressure, pg. 27

Correct gas pressure.

Reference: Start-Up - Direct Gas, Check the Supply Gas Pressure, pg. 27

Purge gas line.

Verify gas at the pilot.

Note: The airflow may satisfy the airflow switch, but may make lighting the pilot difficult. Adjust the pressure drop across the burner between 0.625 and 0.675 in. WC Reference: Start-Up - Direct Gas, 

Set the Burner Air Pressure Differential, pg. 16

Adjust burner baffles.

Reference: Start-Up - Direct Gas, 

Set the Burner Air Pressure Differential, pg. 16

Crossed flame and spark wires.

Uncross wires and reconnect.

Incorrect spark plug gap.

Set spark plug gap to 0.062 inches.

Defective spark plug.

Replace spark plug.

Note: A high pilot pressure will make lighting more difficult. Lower the pilot pressure in increments until the unit lights.

Then set the pilot per the instruction.

Reference: Start-Up - Direct Gas, Check the Pilot Gas Pressure, pg. 15

Adjust the pilot pressure.

Reference: Start-Up - Direct Gas, Check the Pilot Gas Pressure, pg. 15

With proper airflow, gas pressure and spark,

the unit should light.

If problems remain, consult the factory.

Model VSU Make-Up Air 27

®

Image 27
Contents Model VSU General Safety Information Installation, Operation and Maintenance ManualHandling Inspection and Maintenance during StorageReceiving UnpackingTable of Contents Subassemblies Product OverviewOpen View Burner, Blower and Control Center SectionBurner Subassembly Control CenterDampers Installation Complete Installation Installation of Optional Service PlatformService Platform Material List Figure C AssemblyInstallation of Electrical Wiring Installation of Direct Gas Piping Install Additional Regulator if RequiredDetermine the Supply Gas Requirements Installation of Building Pressure Control optional Start-Up Checklist Unit Model NumberCheck blower rotation Check for vibration Supply fan RPM Start-Up Blower Check the Supply Gas Pressure Check the Optional High and Low Gas Pressure SwitchesStart-Up Direct Gas Set-Up Optional ComponentsMeasuring the Pressure Drop Maximum firing rate adjustmentSet the Burner Air Pressure Differential Set the Maximum Firing RateSet the Minimum Firing Rate Regulators and Modulating ValvesSet the Unit’s Operating Temperature Flame Signal Check Pilot IgnitionMaxitrol Series 44 9 Terminals The Maxitrol Modulating Variable Volume OperationOperation VAV Units optional SpeedElectrical Sequence Exhaust Fan Contact S1 Closed optional Operation Recirculating Units optionalOperation Electrical Recirculation OperationHeat Contact Closed Flame Safeguard FSG Sequence3a. Heat Contact S4 Closed Pilot Ignition 3b. Heat Contact S4 Closed Direct SparkBlower Does Not Operate TroubleshootingMotor Overamps Too Much Airflow Insufficient AirflowExcessive Noise or Vibration Does not attempt to light No visible spark Heater Does Not Operate Pilot IgnitionAttempts to light, but no pilot visible spark Between 0.625 and 0.675 in. WC? Visible pilotHeater Does Not Operate Direct Spark Attempts to light, but no flame Visible spark Wheels Maintenance RoutineBelt Drives MotorsMaintenance Fall Reference Typical Gas Train Layout with Direct Spark Ignition Control Center Layout Dirty Filter SwitchFan Relay allows power to pass to energize motor starter Heat Relay allows power to pass to heating controlsMaintenance Log WarrantyDateTime AM/PM

470654 specifications

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