Greenheck Fan 470654 manual Maintenance Routine, Belt Drives, Motors, Wheels, Filters

Page 31

Maintenance - Routine

Caution

Lock-out the gas and the electrical power to the unit before performing any maintenance or service operations to this unit.

V-Belt Drives

V-belt drives must be checked on a regular basis for wear, tension, alignment, and dirt accumulation.

Check the tension by measuring the deflection in the belt as shown below.

Check the alignment by using a straight edge across both sheaves as shown below.

important

Premature or frequent belt failures can be caused by improper belt tension or misaligned sheaves.

Abnormally high belt tension or drive misalignment will cause excessive bearing loads and may result in failure of the fan and/or motor bearings.

Abnormally low belt tension will cause squealing on start-up, excessive belt flutter, slippage, and overheated sheaves.

important

Do not pry belts on or off the sheave. Loosen belt tension until belts can be removed by simply lifting the belts off the sheaves.

important

When replacing V-belts on multiple groove drives, all belts should be changed to provide uniform drive loading.

important

Do not install new belts on worn sheaves. If the sheaves have grooves worn in them, they must be replaced before new belts are installed.

Deflection = Belt Span 64

Belt Span

Belt Tension

Drive Alignment

Motors

Motor maintenance is generally limited to cleaning and lubrication (where applicable).

Cleaning should be limited to exterior surfaces only. Removing dust and grease build-up on the motor assures proper motor cooling.

Motors supplied with grease fittings should be greased in accordance with the manufacturer’s recommendations.

important

Do not allow water or solvents to enter the motor or bearings. Motors and bearings should never be sprayed with steam, water or solvents.

important

Greasing motors is only intended when fittings are provided. Many motors are permanently lubricated, requiring no additional lubrication.

Wheels

Wheels require little attention when moving clean air. Occasionally oil and dust may accumulate on the wheel causing imbalance. When this occurs the wheel and housing should be cleaned to assure proper operation.

Filters

Filter maintenance is generally limited to cleaning and replacement.

Aluminum mesh filters can be washed in warm soapy water.

An adhesive spray can be added to aluminum mesh filters to increase their efficiency.

IMPORTANT

When reinstalling filters, be sure to install them with the airflow in the correct direction. An airflow direction arrow is located on the side of the filters.

IMPORTANT

Replacement filters should be from the same manufacturer and the same size as the original filters provided with the unit.

Model VSU Make-Up Air 31

®

Image 31
Contents Model VSU General Safety Information Installation, Operation and Maintenance ManualHandling Inspection and Maintenance during StorageReceiving UnpackingTable of Contents Subassemblies Product OverviewOpen View Burner, Blower and Control Center SectionControl Center Burner SubassemblyDampers Installation Installation of Optional Service Platform Complete InstallationService Platform Material List Figure C AssemblyInstallation of Electrical Wiring Install Additional Regulator if Required Installation of Direct Gas PipingDetermine the Supply Gas Requirements Installation of Building Pressure Control optional Unit Model Number Start-Up ChecklistCheck blower rotation Check for vibration Supply fan RPM Start-Up Blower Check the Supply Gas Pressure Check the Optional High and Low Gas Pressure SwitchesStart-Up Direct Gas Set-Up Optional ComponentsMeasuring the Pressure Drop Maximum firing rate adjustmentSet the Burner Air Pressure Differential Set the Maximum Firing RateSet the Minimum Firing Rate Regulators and Modulating ValvesFlame Signal Check Pilot Ignition Set the Unit’s Operating TemperatureMaxitrol Series 44 9 Terminals The Maxitrol Modulating Variable Volume OperationOperation VAV Units optional SpeedElectrical Sequence Exhaust Fan Contact S1 Closed optional Operation Recirculating Units optionalOperation Electrical Recirculation OperationHeat Contact Closed Flame Safeguard FSG Sequence3a. Heat Contact S4 Closed Pilot Ignition 3b. Heat Contact S4 Closed Direct SparkBlower Does Not Operate TroubleshootingMotor Overamps Too Much Airflow Insufficient AirflowExcessive Noise or Vibration Does not attempt to light No visible spark Heater Does Not Operate Pilot IgnitionAttempts to light, but no pilot visible spark Between 0.625 and 0.675 in. WC? Visible pilotHeater Does Not Operate Direct Spark Attempts to light, but no flame Visible spark Wheels Maintenance RoutineBelt Drives MotorsMaintenance Fall Reference Typical Gas Train Layout with Direct Spark Ignition Control Center Layout Dirty Filter SwitchFan Relay allows power to pass to energize motor starter Heat Relay allows power to pass to heating controlsWarranty Maintenance LogDateTime AM/PM

470654 specifications

Greenheck Fan 470654 is a cutting-edge ventilation solution designed to meet the demanding requirements of commercial and industrial applications. Renowned for its reliability and efficiency, this fan model integrates advanced technologies and engineering to provide optimal air movement and control.

One of the standout features of the Greenheck Fan 470654 is its robust construction. Designed with high-quality materials, the fan promotes longevity and durability, making it suitable for use in tough environments. This fan features a heavy-gauge steel housing that minimizes vibration and enhances noise reduction, contributing to a quieter operation, a critical factor in maintaining a serene working environment.

The fan is equipped with a powerful motor that ensures efficient airflow, achieving high performance while consuming minimal energy. This energy efficiency is emphasized through the use of advanced motor technology, including variable frequency drive (VFD) compatibility. VFDs allow for precise control of the fan speed, enabling adjustments based on system demand, thus significantly reducing energy consumption and operating costs.

In terms of airflow performance, the Greenheck Fan 470654 is engineered to provide a high volume of air movement while maintaining static pressure. Its aerodynamic design minimizes resistance, enhancing overall efficiency. The fan is designed to operate across a range of static pressures, making it versatile for different applications, from commercial kitchens to large manufacturing facilities.

Additionally, the fan's installation is straightforward, thanks to its user-centric design. The model incorporates mounting brackets and options for various duct configurations, ensuring seamless integration into existing systems. Maintenance is also made easier with accessible components, allowing technicians to perform regular checks and upkeep without extensive downtime.

Safety features are a priority in the design of the Greenheck Fan 470654. It includes protective features such as thermal overload protection to prevent motor damage and extend operational life. The fan's design also adheres to industry standards and regulations, providing peace of mind for users.

In summary, the Greenheck Fan 470654 is a well-engineered solution that combines durability, efficiency, and advanced technology to deliver superior performance in ventilation applications. With its powerful motor, energy-saving capabilities, and ease of installation and maintenance, it stands out as a reliable choice for professionals seeking optimal airflow management.