Greenheck Fan 470654 manual Operation Recirculating Units optional, Operation Electrical

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GREENHECK
Potentiometer
Control
(OPTIONAL)
75 70
DIRTY FILTERS
HEAT
MAIN VALVES
EXHAUST
(OPTIONAL)
SUPPLY
BLOWER
HEAT
RECIRCULATION
MAIN VALVES
SUPPLY
BLOWER
EXHAUST (OPTIONAL)

Operation - Recirculating Units (optional)

NOTE

Blower Start-Up, as shown on page 14, should be performed before the blower is run.

Recirculation Operation

The recirculation operation option is recommended when the ventilation equipment provides the primary source of heating for the space. A minimum of 20% outdoor air is mixed with up to 80% filtered recirculated

Building Pressure Control — a

modulating spring return actuator is used to control the return air amounts. The return air damper modulates from fully open to fully closed based on a signal from a remote pressure sensing device.

Turn both knobs to the upper most pressure setting. You may have to remove the outdoor pressure tap tubing. The return air damper should close.

BLOWER

EXHAUST (OPTIONAL)

SUPPLY

 

 

MAIN VALVES

HEAT

 

 

 

DIRTY FILTERS

75

70

 

80

65

(OPTIONAL)

85

60

90

55

 

PHOTOHELIC

GREENHECK

With Maxitrol 44 Room Thermostat

Building

Pressure Control

air. Control strategies include 2-position and modulating dampers.

Before the unit is left in service, the recirculation control system should be tested.

Set both knobs at the lowest setting and the damper should open. It may take one to two minutes for the damper to reach the desired position.

Reset the correct pressure limits before starting the unit.

2-Position Damper

A 2-position spring return actuator is used to control the return air amounts. The

damper moves from open to closed. If power is cut to the unit, the outdoor air damper will fail to close.

Turn the recirculating switch on

 

 

DIRTY FILTERS

 

 

 

the remote control panel to each

75

70

(OPTIONAL)

80

65

85

60

 

55

 

 

90

 

This picture shows a typical photohelic setting. Typical settings are 0.0 in. wg for the lower and 0.10 in. wg for the upper pressure setting. The needle in this photo indicates a negative building pressure. During correct operation, the indicating needle will remain between or near the setting needles.

Pressure Indicating

Pressure Setting

Needle

Needles

Pressure Setting Knobs

Photohelic Gauge

position and confirm that the return

® GREENHECK

 

air damper adjusts accordingly.

2-Position

The damper actuator may take a

Damper Control

few minutes to open or close.

Modulating

Potentiometer Control — a modulating spring return actuator is used to control the return air amounts.

The return air damper modulates

from fully open to fully closed based on a signal from a remote potentiometer.

To test potentiometer operation,

turn the potentiometer to the two 858090 655560 extremes. With 80/20 recirculation,

confirm that the return air damper fully opens and fully closes. When the potentiometer is at 0, the return air damper will open. When the potentiometer is at 100, the return air damper will close. The damper

actuator may take a few minutes to open or close.

20Model VSU Make-Up Air

External Signal — a modulating spring return actuator is used to control the return air amounts. Return air damper modulates from fully open to fully closed based on an external 2-10 VDC or 4-20 mA signal (by others).

The return air damper will close with a 10 VDC or 20 mA signal. The return air damper should open with a 2 VDC or 4mA signal. The damper actuator may take a few minutes to open or close.

Operation - Electrical

Electrical Sequence

1.Exhaust Fan Contact (S1) Closed (optional)

Power passes to N.C. exhaust overload contact

(ST2 OL) (optional)

Power passes to exhaust starter(s) ST2

N.O. exhaust starter switches are energized and closed

Power passes to exhaust fans

Exhaust fan(s) (M2) start

2.Supply Fan Contact (S2) Closed

Power passes through N.C. field supplied fire contact (FSC)

Power passes through N.O. exhaust fan contact

(ST2), which is closed when the exhaust relay (ST2) is activated (optional)

®

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Contents Installation, Operation and Maintenance Manual Model VSU General Safety InformationInspection and Maintenance during Storage ReceivingUnpacking HandlingTable of Contents Product Overview SubassembliesBurner, Blower and Control Center Section Open ViewDampers Burner SubassemblyControl Center Installation Service Platform Material List Complete InstallationInstallation of Optional Service Platform Assembly Figure CInstallation of Electrical Wiring Determine the Supply Gas Requirements Installation of Direct Gas PipingInstall Additional Regulator if Required Installation of Building Pressure Control optional Check blower rotation Check for vibration Supply fan RPM Start-Up ChecklistUnit Model Number Start-Up Blower Check the Optional High and Low Gas Pressure Switches Start-Up Direct GasSet-Up Optional Components Check the Supply Gas PressureMaximum firing rate adjustment Set the Burner Air Pressure DifferentialSet the Maximum Firing Rate Measuring the Pressure Drop Regulators and Modulating Valves Set the Minimum Firing RateMaxitrol Series 44 9 Terminals The Maxitrol Set the Unit’s Operating TemperatureFlame Signal Check Pilot Ignition Variable Volume Operation Operation VAV Units optionalSpeed ModulatingOperation Recirculating Units optional Operation ElectricalRecirculation Operation Electrical Sequence Exhaust Fan Contact S1 Closed optionalFlame Safeguard FSG Sequence 3a. Heat Contact S4 Closed Pilot Ignition3b. Heat Contact S4 Closed Direct Spark Heat Contact ClosedTroubleshooting Blower Does Not OperateMotor Overamps Insufficient Airflow Too Much AirflowExcessive Noise or Vibration Heater Does Not Operate Pilot Ignition Does not attempt to light No visible sparkAttempts to light, but no pilot visible spark Visible pilot Between 0.625 and 0.675 in. WC?Heater Does Not Operate Direct Spark Attempts to light, but no flame Visible spark Maintenance Routine Belt DrivesMotors WheelsMaintenance Fall Reference Typical Gas Train Layout with Direct Spark Ignition Dirty Filter Switch Fan Relay allows power to pass to energize motor starterHeat Relay allows power to pass to heating controls Control Center LayoutDateTime AM/PM Maintenance LogWarranty