Greenheck Fan 470654 Operation VAV Units optional, Variable Volume Operation, Speed, Modulating

Page 19
85
55
90
GREENHECK
Potentiometer
Control

Operation - VAV Units (optional)

NOTE

Blower Start-Up, as shown on page 14, should be performed before the blower is run.

NOTE

For maintenance issues associated with variable frequency drives, consult the drive’s manual supplied with the unit. The drives are programmed at the factory and should not need any adjustment during installation and start-up. For kitchen applications, the drive may be located in the kitchen or in the unit.

Variable Volume Operation

The variable volume option is recommended when a building’s exhaust volume may vary. This option enables the make-up air volume to track with the exhaust volume, providing only the amount of make- up air required. Control strategies include 2-speed and modulating blowers. Before the unit is left in service, the variable volume control system should be tested.

2-Speed

A variable frequency drive (VFD) is used to control air volumes. The VFD can be switched to low or high speed from a remote control panel. Turn the fan speed switch on the remote control panel to each position and confirm that the fan speed adjusts accordingly.

Modulating

Potentiometer Control — a variable frequency drive is controlled by input from a remote

speed selector (potentiometer). This

EXHAUST

(OPTIONAL)

unit allows easy manual adjustment

SUPPLY

MAIN VALVES

HEAT

of make-up air volumes. To test

 

BLOWER

Building Pressure Control —

SUPPLY

BLOWER

a variable frequency drive is

 

 

EXHAUST

 

controlled according to input from

 

(OPTIONAL)

 

 

MAIN VALVES

 

HEAT

 

 

a pressure sensing device.

 

 

 

Turn both knobs to the upper

75 70

 

DIRTY FILTERS

most pressure setting. You may

80

65

(OPTIONAL)

 

85

60

 

90

55

 

have to remove the outdoor

 

 

 

pressure tap tubing. VAV systems

 

 

PHOTOHELIC

should go to maximum speed. Set

 

 

 

both knobs at the lowest setting

 

 

GREENHECK

and the VAV systems should go to

With Maxitrol 44 Room Thermostat

 

minimum speed.

Building

Pressure Control

 

Reset the correct pressure limits

 

 

 

before starting the unit.

 

 

 

Pressure Indicating

 

Pressure Setting

This picture depicts a typical

Needle

 

Needles

 

 

photohelic setting. Typical

 

 

 

settings are 0.0 in. wg for

 

 

 

the lower pressure setting

 

 

 

and 0.10 in. wg for the upper

 

 

 

pressure setting. The needle

 

 

 

indicates a negative building

 

 

 

pressure. During correct

 

 

 

operation, the indicating

 

 

 

needle will remain between or

Pressure Setting Knobs

near the setting needles.

Photohelic Gauge

External Signal — a variable frequency drive is controlled according to input from an external 2-10 VDC or 4-20 mA signal (by others).

A 2 VDC or 4 mA signal will send the blower to low speed. The blower will go to maximum speed with a 10 VDC or 20 mA signal.

Variable Kitchen Control — A variable frequency drive is controlled by input from a remote speed control. This unit allows automatic adjustment of make-up air volumes based on varying cooking loads.

Burner Bypass Damper (optional)

The self-adjusting burner bypass damper is a device

potentiometer operation, turn the

 

 

DIRTY FILTERS

potentiometer to the two extremes.

 

 

75

70

 

65

(OPTIONAL)

80

60

With variable volume, make sure the fan goes to maximum and minimum speed.

When the potentiometer is at 0, the fan speed will be at its minimum. When the potentiometer is at 100, the fan will be at its maximum speed.

used in variable volume units. Its function is to maintain proper combustion by providing a constant airflow over the burner when outside air volumes are changed. It is located underneath the burner as shown in the picture.

Burner

Bypass Damper

Burner Bypass Damper

warning

The burner bypass damper is set-up at the factory. The weights should not be adjusted in the field. The damper may not fully close during minimum outside air mode.

Model VSU Make-Up Air 19

®

Image 19
Contents Model VSU General Safety Information Installation, Operation and Maintenance ManualHandling Inspection and Maintenance during StorageReceiving UnpackingTable of Contents Subassemblies Product OverviewOpen View Burner, Blower and Control Center SectionControl Center Burner SubassemblyDampers Installation Installation of Optional Service Platform Complete InstallationService Platform Material List Figure C AssemblyInstallation of Electrical Wiring Install Additional Regulator if Required Installation of Direct Gas PipingDetermine the Supply Gas Requirements Installation of Building Pressure Control optional Unit Model Number Start-Up ChecklistCheck blower rotation Check for vibration Supply fan RPM Start-Up Blower Check the Supply Gas Pressure Check the Optional High and Low Gas Pressure SwitchesStart-Up Direct Gas Set-Up Optional ComponentsMeasuring the Pressure Drop Maximum firing rate adjustmentSet the Burner Air Pressure Differential Set the Maximum Firing RateSet the Minimum Firing Rate Regulators and Modulating ValvesFlame Signal Check Pilot Ignition Set the Unit’s Operating TemperatureMaxitrol Series 44 9 Terminals The Maxitrol Modulating Variable Volume OperationOperation VAV Units optional SpeedElectrical Sequence Exhaust Fan Contact S1 Closed optional Operation Recirculating Units optionalOperation Electrical Recirculation OperationHeat Contact Closed Flame Safeguard FSG Sequence3a. Heat Contact S4 Closed Pilot Ignition 3b. Heat Contact S4 Closed Direct SparkBlower Does Not Operate TroubleshootingMotor Overamps Too Much Airflow Insufficient AirflowExcessive Noise or Vibration Does not attempt to light No visible spark Heater Does Not Operate Pilot IgnitionAttempts to light, but no pilot visible spark Between 0.625 and 0.675 in. WC? Visible pilotHeater Does Not Operate Direct Spark Attempts to light, but no flame Visible spark Wheels Maintenance RoutineBelt Drives MotorsMaintenance Fall Reference Typical Gas Train Layout with Direct Spark Ignition Control Center Layout Dirty Filter SwitchFan Relay allows power to pass to energize motor starter Heat Relay allows power to pass to heating controlsWarranty Maintenance LogDateTime AM/PM

470654 specifications

Greenheck Fan 470654 is a cutting-edge ventilation solution designed to meet the demanding requirements of commercial and industrial applications. Renowned for its reliability and efficiency, this fan model integrates advanced technologies and engineering to provide optimal air movement and control.

One of the standout features of the Greenheck Fan 470654 is its robust construction. Designed with high-quality materials, the fan promotes longevity and durability, making it suitable for use in tough environments. This fan features a heavy-gauge steel housing that minimizes vibration and enhances noise reduction, contributing to a quieter operation, a critical factor in maintaining a serene working environment.

The fan is equipped with a powerful motor that ensures efficient airflow, achieving high performance while consuming minimal energy. This energy efficiency is emphasized through the use of advanced motor technology, including variable frequency drive (VFD) compatibility. VFDs allow for precise control of the fan speed, enabling adjustments based on system demand, thus significantly reducing energy consumption and operating costs.

In terms of airflow performance, the Greenheck Fan 470654 is engineered to provide a high volume of air movement while maintaining static pressure. Its aerodynamic design minimizes resistance, enhancing overall efficiency. The fan is designed to operate across a range of static pressures, making it versatile for different applications, from commercial kitchens to large manufacturing facilities.

Additionally, the fan's installation is straightforward, thanks to its user-centric design. The model incorporates mounting brackets and options for various duct configurations, ensuring seamless integration into existing systems. Maintenance is also made easier with accessible components, allowing technicians to perform regular checks and upkeep without extensive downtime.

Safety features are a priority in the design of the Greenheck Fan 470654. It includes protective features such as thermal overload protection to prevent motor damage and extend operational life. The fan's design also adheres to industry standards and regulations, providing peace of mind for users.

In summary, the Greenheck Fan 470654 is a well-engineered solution that combines durability, efficiency, and advanced technology to deliver superior performance in ventilation applications. With its powerful motor, energy-saving capabilities, and ease of installation and maintenance, it stands out as a reliable choice for professionals seeking optimal airflow management.