Hearth and Home Technologies Installing the CAK4A Chimney Air Kit for Safe Fireplace Operation

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D. Assemble the Chimney Sections

Attach either a straight chimney section or an offset to the top of the fireplace (depending on your installation require- ment). Chimney sections are locked together by pushing downward until the top section meets the stop bead on the lower section.

The inner flue is placed to the inside of the flue section below it. The outer casing is placed outside the outer casing of the chimney section below it. See Figure 22.1.

If you are using a different approved venting system, follow the instructions that were supplied with that system.

Figure 22.1 Assembling Chimney Sections

Note: Inner flue and outer liner sections cannot be disassembled once locked together. Plan ahead to ensure the proper installation height is achieved with the selected chimney components.

WARNING

Fire Risk

Do NOT install substitute or damaged chimney components.

MUST use chimney system described in this manual.

NO OTHER chimney components may be used.

Substitute or damaged chimney components may impair safe operation.

E. Assembling Chimney Sections for the SL- 300 Series

NOTE: Chimney Air Kit, Part CAK4A is required when using the SL-300 Pipe Series. Detailed instruc- tions are supplied with the kit.

Installing CAK4A and Flex Pipe

NOTE: FOLLOW DETAILED INSTRUCTIONS THAT COME WITH THE CAK4A.

1.Install the chimney pipe first.

2.Hand bend the tabs in position before placing on the fireplace.

3.Place the box on top of the fireplace around the chimney pipe, push both pieces together and secure with screws provided.

4.Use the pre-punched holes in the tabs as guides and drill holes through the fireplace top.

5.Secure the CAK4A in place.

6.Seal around the kit at the flue and at the top of the can with caulk.

Attach

Flue First

Secure with Screws

Provided

CAK4A

Push Together

Secure to Top

Figure 22.2 Installing the CAK4A

NOTES:

1.The outside termination cap must be a minimum of 6 ft (1829 mm) above the ground and kept free of debris.

2.If the CAK4A is installed in a chase, the CAK4A side termination cap must be at least 3 ft (914 mm) below the chimney top.

3.Seal around the cap and flex with caulk to stop air from getting in to the chase (See Figure 23.1 on page 23).

WARNING

Fire Risk

The flex hose must never be compressed or deformed!

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Heatilator • Constitution EPA Fireplace • 480-1091C

November 11, 2008

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Contents Hot glass will cause burns Installation and OperationFire Risk Listing Label Information/Location Serial No Model Name Test Lab Report No Manufactured DateTable of Contents Appliance Certification Listing and Code ApprovalsMobile Home Approved Glass Specifications BTU & Efficiency SpecificationsNegative Pressure Design and Installation ConsiderationsGetting Started Asphyxiation RiskNovember 11 Heatilator Constitution EPA Fireplace 480-1091C Typical Fireplace System Typical Fireplace SystemInspect Fireplace and Components Tools and Supplies NeededFire Risk Explosion Risk Selecting Fireplace Location Framing and ClearancesModel Constitution Clearances Clearances to Combustible MaterialsOptional Framing Construction / Reduced Mantel Height Frame the FireplaceMinimum Clearances to Combustibles Non-Combustible MaterialsElectrical Access and Wiring Diagram SuggestionsConstruct the Chase MaterialsInstallation of Fireplace Install the Outside Air KitHandle Left Closed Fire Risk Asphyxiation RiskRisk of Smoke Spillage Handle Right OpenPosition the Fireplace Secure the FireplacePlace the Protective Metal Hearth Strips Level the Fireplace Position the Protective Metal Hearth StripsChimney Assembly Chimney Requirements Chimney Termination RequirementsUsing Offsets/Returns ExampleAssemble the Chimney Sections Installing CAK4A and Flex PipeAssembling Chimney Sections for the SL- 300 Series Install the Ceiling Firestops Installing Flex PipeDouble-check the Chimney Assembly Install the Attic Insulation ShieldSecure the Chimney Chimney Termination Requirements See Figures 25.1 Complete the EnclosureChimney Termination 2-10-3 Rule Slanted RoofsMark the Exit Point of the Roof Install the Roof FlashingInstall the Chimney Air Kit required in Canada Cut Out the Hole in the RoofSL-300 Series Ceiling/Roof Thimble Consult local codes for framing detailsChase Top Install the Termination CapChase Top Framing ‑1/2 in mm below the chase top. See Figure Fan Replacement Instructions AccessoriesFan Replacement Shock RiskBaffle Removal and Installation Door and Door GasketHeat Zone Kit Minimum Clearance to CombustiblesRun Length Cut Pipe Ft 6-12m 20 ft 3 6m 10 ft 1 3m No cut needed4 wall Timer Assembly Replacement Timer AssemblyRemove & Replace Timer Manual Timer Override Timer Override LeverHearth Extension FinishingCalculating Alternate Floor Protection Material Model # Constitution 1041 508 Positioning the Protective Metal Hearth StripsFascia Outer Tile or Marble Combustible Can Flange Floor Position the Hearth Extension Finishing Material Non-Combustible Facing Material Installation Risk of FireMantel Specifications MantelOver-Firing Your Appliance Symptoms of Over-FiringOperating Instructions General InformationOutside Air Keep open during useGlass Doors Clear Space Near the FireplaceFirescreen Fan OperationWood Fuel Hardwood vs. Softwood Moisture contentSeasoning Storing Wood Starting a FireFire Risk Correct Baffle & Blanket Placement Incorrect PositionsBurning Process Automatic Combustion Control ACCOpacity Burning GuidelinesBurn Rates Burn Rate BTU / Hr Slide Air ControlFire Safety Chimney FireUnderstanding Vent Problems TroubleshootingDraft Problems Factory-built Fireplaces Troubleshooting Diagnostics and Problem Solving Diagnostic Question Possible Causes of Condition SolutionsDon’t get enough/any heat. What can I do about it? Clean Maintenance and Servicing the FireplaceGeneral Maintenance Creosote Chimney CleaningDisposal of Ashes Glass ReplacementGlass Cleaning Fire Risk Injury RiskFirebrick Replacement Maintenance Task List Care and Cleaning of Plated SurfacesInspect Maintenance Tasks Service & Maintenance Log Date of Service Performed By Description of ServiceReference Materials Fireplace DimensionsConstitution Chimney Components 15-3/4 Parts Diagram NorthStar Fireplace DiagramBeginning Manufacturing Date Service PartsConstitution FP Ending Manufacturing DateSL1 Description Comments Serial Number DateThis page intentionally left blank Warranty Policy Hearth & Home Technologies Limited Warranty CONDITIONS, Exclusions & Limitation of LiabilityHearth & Home Technologies Limited Warranty Cont’d Contact Information Do not Discard this Manual

C-40 specifications

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