State Industries SBL85 390NE(A) Dishwashing Machines, Closed Water Systems, Thermal Expansion

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HOT WATER

OUTLET

12” TO 15” (30-38 cm)

TEMPERED WATER

OUTLET

COLD

 

CHECK

WATER

 

VALVE

INLET

 

MIXING

 

CHECK

 

VALVE

 

VALVE

 

 

 

TO TANK

 

INLET

Figure 10.

Dishwashing Machines

All dishwashing machines meeting the National Sanitation Foundation requirements are designed to operate with water flow pressures between 15 and 25 pounds per square inch (103 kPa and 173 kPa). Flow pressures above 25 pounds per square inch (173 kPa), or below 15 pounds per square inch (103 kPa), will result in improperly sanitized dishes. Where pressures are high, a water pressure reducing or flow regulating control valve should be used in the 180°F (82°C) line to the dishwashing machine and should be adjusted to deliver water pressure between these limits.

The National Sanitation Foundation also recommends circulation of 180°F (82°C) water. The circulation should be just enough to provide 180°F (82°C) water at the point of take-off to the dishwashing machine.

Adjust flow by throttling a full port ball valve installed in the circulating line on the outlet side of the pump. Never throttle flow on the suction side of a pump. See Water Piping Diagrams in this manual.

Closed Water Systems

Water supply systems may, because of code requirements or such conditions as high line pressure, among others, have installed devices such as pressure reducing valves, check valves, and back flow preventers. Devices such as these cause the water system to be a closed system.

Thermal Expansion

As water is heated, it expands (thermal expansion). In a closed system the volume of water will grow when it is heated. As the volume of water grows there will be a corresponding increase in water pressure due to thermal expansion. Thermal expansion can cause premature tank failure (leakage). This type of failure is not covered under the limited warranty. Thermal expansion can also cause intermittent Temperature-Pressure Relief Valve operation: water discharged from the valve due to excessive pressure build up. This condition is not covered under the limited warranty. The Temperature-Pressure Relief Valve is not intended for the constant relief of thermal expansion.

A properly sized thermal expansion tank must be installed on all closed systems to control the harmful effects of thermal

expansion. Contact a local plumbing service agency to have a thermal expansion tank installed.

See Water Line Connections on page 20 and Water Piping Diagrams on page 34.

Temperature-Pressure Relief Valve

Explosion Hazard

Temperature-Pressure Relief Valve

must comply with ANSI Z21.22- CSA 4.4 and ASME code.

Properly sized temperature- pressure relief valve must be installed in opening provided.

Can result in overheating and excessive tank pressure.

Can cause serious injury or death.

This water heater is provided with a properly rated/sized and certified combination Temperature-Pressure Relief Valve (T&P valve) by the manufacturer. The valve is certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment of materials as meeting the requirements for Relief Valves for Hot Water Supply Systems, ANSI Z21.22 • CSA 4.4, and the code requirements of ASME.

If replaced, the new T&P valve must meet the requirements of local codes, but not less than a combination Temperature- Pressure Relief Valve rated/sized and certified as indicated in the above paragraph. The new valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the water heater (150 psi = 1,035 kPa) and a discharge capacity not less than the water heater Btu/hr or kW input rate as shown on the water heater’s model rating label.

NOTE: In addition to the factory installed Temperature-Pressure Relief Valve on the water heater, each remote storage tank that may be installed and piped to a water heating appliance must also have its own properly sized, rated and approved Temperature- Pressure Relief Valve installed. Call the toll free technical support phone number listed on the back cover of this manual for technical assistance in sizing a Temperature-Pressure Relief Valve for remote storage tanks.

For safe operation of the water heater, the Temperature-Pressure Relief Valve must not be removed from its designated opening nor plugged. The Temperature-Pressure Relief Valve must be installed directly into the fitting of the water heater designed for the relief valve. Install discharge piping so that any discharge will exit the pipe within 6 inches (15.2 cm) above an adequate floor drain, or external to the building. In cold climates it is recommended that it be terminated at an adequate drain inside the building. Be certain that no contact is made with any live electrical part. The discharge opening must not be blocked or reduced in size under any circumstances. Excessive length, over 30 feet (9.14 m), or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve.

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Contents SBL95 199NE SBL85 275NEA SBL85 390NEA Ultra Low NOx Series Commercial gas water heatersTable Of Contents Approvals Safe Installation, Use and ServiceFire or Explosion Hazard General Safety InformationFire and Explosion Hazard Grounding Instructions PrecautionsHydrogen Gas Flammable Introduction Qualified Installer or Service AgencyAbbreviations Used QualificationsHydrocannon self-cleaning system Features and ComponentsBlower/Burner Assembly High Limit Switch ControlsRough In Dimensions Installation considerationsRough-In-Dimensions Recovery Capacities, based on 82% efficiencyClearances Locating the Water HeaterInsulation Blanket NSF Leg KitHard Water Circulation PumpsBreathing Hazard Carbon Monoxide Gas High Altitude InstallationsInstallation Requirements Dishwashing Machines Temperature-Pressure Relief ValveClosed Water Systems Thermal ExpansionCombustible Material Storage Water Damage HazardContaminated Air Valve Discharge Pipe RequirementsUnconfined Space Air RequirementsConfined Space VentingFresh Air Openings for Confined Spaces Multiple Heater Manifold Outdoor Air Through One OpeningOutdoor Air Through Two Openings Outdoor Air Through Two Horizontal DuctsAir From Other Indoor Spaces Outdoor Air Through Two Vertical DuctsType B GAS Vent Technical Data VentingMultiple Gas Fired Tank-Type Heaters Model SBL85 275NEA Water Line Connections Water heater installationValve Discharge Pipe Installation Diagrams Top Inlet/Outlet Usage Heater Wiring Gas Piping Gas Line Leak TestingPurging Gas Meter Size Natural Gases OnlyPrior to Start Up Start upInitial Start Up Multiple Appliance Installations Water Temperature AdjustmentChecking Venting Checking the InputLighting & Operating Label Sequence of OperationYES Sequence of Operation Flow ChartTemperature-Pressure Relief Valve Test MaintenanceVenting System Intake Air ScreenDeliming Solvents Draining and FlushingTo Drain the Water Heater Storage Tank To Flush the Water Heater Storage TankDeliming Using Flo-Jug Method Tank Cleanout ProcedureChemical Hazard Ignition Control System System DiagnosticsElectrical Servicing For Your Information High Water Temperature Shut OFF SystemStart Up Conditions Operational ConditionsQualified Service Agency TroubleshootingComplaint Cause Remedy User Water Piping DiagramsTemperature & Pressure Temperature & Pressure Relief Valve Circulating Pump Multi Flue 2 Units Multi Flue 2 Units with Vertical Storage Tank Multi Flue 2 Units with Vertical Storage Tank Return from Multi Flue 2 Units TWO Temperature Multi Flue 2 Units with Booster TWO Temperature MULTI-FLUE 3 Units MULTI-FLUE 3 Units with Vertical Storage Tank MULTI-FLUE 3 Units with Horizontal Storage Tank Multi Flue Flue 4 Units MULTI-FLUE 4 Units with Vertical Storage Tank MULTI-FLUE 4 Units with Horizontal Storage Tank Model Dimension a Page ALL Other Parts Limited Warranty