State Industries SBL95 199NE, SBL85 275NE(A), SBL85 390NE(A) instruction manual Table Of Contents

Page 2

Table Of Contents

Safe Installation, Use and Service

3

APPROVALS

3

General Safety Information

4

Precautions

5

Grounding Instructions

5

Hydrogen Gas Flammable

5

Introduction

6

Abbreviations Used

6

Qualifications

6

Features and Components

7

Controls

7

The Hydrocannon (self-cleaning system)

7

High Limit Switch

7

Electronic Ignition Control

7

Blower/Burner Assembly

7

Installation considerations

8

Rough In Dimensions

8

Locating the Water Heater

9

Clearances

9

NSF Leg Kit

10

Insulation Blanket

10

Hard Water

10

Circulation Pumps

10

High Altitude Installations

11

Installation Requirements

12

Gas Supply Systems

12

Gas Pressure Requirements

12

Supply Gas Regulator

12

Power Supply

12

Water Temperature Control and Mixing Valves

12

Dishwashing Machines

13

Closed Water Systems

13

Thermal Expansion

13

Temperature-Pressure Relief Valve

13

Combustible Material Storage

14

Contaminated Air

14

Air Requirements

15

Unconfined Space

15

Confined Space

15

VENTING INSTALLATION

15

Venting

15

Multiple Heater Manifold

16

Fresh Air Openings for Confined Spaces

16

Outdoor Air Through Two Openings

16

Outdoor Air Through One Opening

16

Outdoor Air Through Two Horizontal Ducts

16

Outdoor Air Through Two Vertical Ducts

17

Air From Other Indoor Spaces

17

WaTer heater installation

20

Water Line Connections

20

T&P Valve Discharge Pipe

20

Installation Diagrams - Top Inlet/Outlet Usage

21

Heater Wiring

22

Gas Piping

23

Gas Line Leak Testing

23

Purging

23

Start up

24

Prior to Start Up

24

Initial Start Up

24

Checking Venting

25

Checking the Input

25

Water Temperature Adjustment

25

Sequence of Operation

26

Lighting & Operating Label

26

Sequence of Operation Flow Chart

27

Maintenance

28

Venting System

28

Intake Air Screen

28

Temperature-Pressure Relief Valve Test

28

Anode Rod Inspection

28

Draining and Flushing

29

Periodic Removal of Lime Deposits from Tank Type Commercial

Water Heaters

29

Deliming Solvents

29

Tank Cleanout Procedure

30

Deliming Using Flo-Jug Method

30

SERVICE

31

Ignition Control System

31

System Diagnostics

31

Electrical Servicing

31

For Your Information

32

Start Up Conditions

32

Operational Conditions

32

Troubleshooting

33

WaTer Piping Diagrams

34

Notes

50

Limited Warranty

51

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Contents Commercial gas water heaters SBL95 199NE SBL85 275NEA SBL85 390NEA Ultra Low NOx SeriesTable Of Contents Safe Installation, Use and Service ApprovalsFire and Explosion Hazard General Safety InformationFire or Explosion Hazard Hydrogen Gas Flammable PrecautionsGrounding Instructions Abbreviations Used Qualified Installer or Service AgencyIntroduction QualificationsBlower/Burner Assembly High Limit Switch Features and ComponentsHydrocannon self-cleaning system ControlsRough-In-Dimensions Installation considerationsRough In Dimensions Recovery Capacities, based on 82% efficiencyLocating the Water Heater ClearancesHard Water NSF Leg KitInsulation Blanket Circulation PumpsHigh Altitude Installations Breathing Hazard Carbon Monoxide GasInstallation Requirements Closed Water Systems Temperature-Pressure Relief ValveDishwashing Machines Thermal ExpansionContaminated Air Water Damage HazardCombustible Material Storage Valve Discharge Pipe RequirementsConfined Space Air RequirementsUnconfined Space VentingOutdoor Air Through Two Openings Multiple Heater Manifold Outdoor Air Through One OpeningFresh Air Openings for Confined Spaces Outdoor Air Through Two Horizontal DuctsOutdoor Air Through Two Vertical Ducts Air From Other Indoor SpacesMultiple Gas Fired Tank-Type Heaters Technical Data VentingType B GAS Vent Model SBL85 275NEA Valve Discharge Pipe Water heater installationWater Line Connections Installation Diagrams Top Inlet/Outlet Usage Heater Wiring Purging Gas Line Leak TestingGas Piping Gas Meter Size Natural Gases OnlyInitial Start Up Start upPrior to Start Up Checking Venting Water Temperature AdjustmentMultiple Appliance Installations Checking the InputSequence of Operation Lighting & Operating LabelSequence of Operation Flow Chart YESVenting System MaintenanceTemperature-Pressure Relief Valve Test Intake Air ScreenTo Drain the Water Heater Storage Tank Draining and FlushingDeliming Solvents To Flush the Water Heater Storage TankChemical Hazard Tank Cleanout ProcedureDeliming Using Flo-Jug Method Electrical Servicing System DiagnosticsIgnition Control System Start Up Conditions High Water Temperature Shut OFF SystemFor Your Information Operational ConditionsComplaint Cause Remedy User TroubleshootingQualified Service Agency Diagrams Water PipingTemperature & Pressure Temperature & Pressure Relief Valve Circulating Pump Multi Flue 2 Units Multi Flue 2 Units with Vertical Storage Tank Multi Flue 2 Units with Vertical Storage Tank Return from Multi Flue 2 Units TWO Temperature Multi Flue 2 Units with Booster TWO Temperature MULTI-FLUE 3 Units MULTI-FLUE 3 Units with Vertical Storage Tank MULTI-FLUE 3 Units with Horizontal Storage Tank Multi Flue Flue 4 Units MULTI-FLUE 4 Units with Vertical Storage Tank MULTI-FLUE 4 Units with Horizontal Storage Tank Model Dimension a Page Limited Warranty ALL Other Parts