State Industries SBN85390NE/A warranty Main Burner, GAS Valves, Checking the Input

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Servicing of the ignitor assembly includes keeping the ignitor free of lint, scale or any other foreign debris.

FIGURE12,IGNITOR

MAIN BURNER

The main burner, fig.13, should display the following characteristics:

Cause rapid ignition and carry across entire burner.

Give reasonably quiet operation during ignition, burning, and extinction.

Cause no excessive lifting of flame from burner ports.

FIGURE13

If the preceding burner characteristics are not evident, check for accumulation of lint, scale or other foreign debris that restricts or blocks the air openings to the burner or heater.

NOTE:

1.Remove main burners from unit.

2.Check that burner venturi and ports are free of foreign debris.

3.Clean burners with bristle brush and/or vacuum cleaner - DO NOT distort burner ports or pilot location.

4.Reinstall burners in unit. Make sure front and rear of burners are installed correctly in burner support brackets.

5.Check flame inserts. Make sure there is no bending or cracking and that they are free from lint, scale or any foreign material.

Also check for good flow of combustion and ventilating air to the unit. Maintain a clear area around the heater at all times.

GAS VALVES

Figure 14 shows the type of combination manual gas control valve and regulator used on these heaters.

If the gas valve becomes defective, repairs should not be attempted. A new valve should be installed in place of the defective one.

FIGURE 14

CHECKING THE INPUT

For appliance installation locations with elevations above 2000 feet, refer to HIGH ALTITUDE INSTALLATIONS section of this manual for input reduction procedure.

1.Attach a pressure gauge or a manometer to the manifold pressure tap on the gas valve and refer to Table 3, for correct manifold pressure.

2.Use this formula to “clock” the meter. Be sure that other gas consuming appliances are not operating during this interval.

3600 X H = Btuh

T

T= Time in seconds to burn one cubic foot of gas. H = Btu’s per cubic foot of gas.

Btuh = Actual heater input.

Example: (Using SBN-250 heater)

T= 15.1 seconds H = 1050 Btu Btuh = ?

36.8X 1050 = 250,000 Btuh (Compare with the SBN 250 model and rating.)

Should it be necessary to adjust the gas pressure to the burners to obtain the full input rate, the steps below should be followed:

3.Remove the regulator adjustment sealing cap, fig. 14, and adjust the pressure by turning the adjusting screw with a screwdriver.

Clockwise to increase gas pressure and input rate.

Counterclockwise to decrease gas pressure and input rate.

4.“Clock” the meter as in step 2 above.

5.Repeat steps 3 and 4 until the specified input rate is achieved.

6.Turn the gas control knob to PILOT. Remove the pressure gauge and replace the sealing cap and the allen wrench set screw in the pressure tap opening.

WARNING

UNDER NO CIRCUMSTANCES SHOULD THE GAS INPUT EXCEED THE INPUT SHOWN ON THE HEATER MODEL AND RATING PLATE. OVERFIRING COULD RESULT IN DAMAGE OR SOOTING OF THE HEATER.

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Contents Models SBN71120NE Thru SBN85390NE/A Series Gasand Electrical Characteristics ROUGH-IN-DIMENSIONSFront View TOP View Back View ROUGH-IN-DIMENSIONS Table of Contents ForewordGeneral Safety Information SELF-CLEANING Hydro Cannon FeaturesHigh Altitude Installations High Limit SwitchDishwashing Machine Requirement Exhaust Inducer Blower AssyCirculating Pump UncratingModel Right LevelingClearances Back Ceiling SideVenting Hard WaterAIR Requirements UnconfinedspaceTechnical Data Venting Type B GAS VentTechnical Data Venting Water Potable Heating and Space Multiple Heater ManifoldWater Line Connections Relief ValveGeneral Installation DIAGRAMS-TOP INLET/OUTLET UsageTube Inlet Installation Code RestrictionsVertical Storage Tank and Forced Circulation Horizontal Storage Tank and Forced CirculationPage Installation DIAGRAMS-SIDE INLET/OUTLET Usage Circulating Return Line ConnectionHeater with Mixing Valve and Recirculated Sanitizing Loop TWO PRE-HEATERS with Booster Heater Horizontal Storage Tank TWO Unit Manifold KIT Model Dimension aManifold Kits Three Unit Manifold KIT Four Unit Manifold KITHeater Wiring Single Unit Wiring Diagram SBN-120 Through 400AGAS Pressure Regulator GAS Pipingand Dirt LEG InstallationGAS Piping PurgingFilling OperationManifold GAS Pressure in Inches Water Column ALL Models Sequence of Operation Operating Instructions For Your Safety Read Before OperatingLighting and Operation Instructions Check the Ignitor Assembly Preventive MaintenanceWater Temperature Control Ignitor AssemblyChecking the Input Main BurnerGAS Valves HOT Water Odor Remote Storage Tank Temperature ControlVenting System Anode ROD InspectionDeliming Solvents Tank Cleanout ProcedureDeliming Using FLO-JUG Method Ignition Module System ServiceSystem Diagnostics Electrical ServicingYES Replacement PARTS, Service Handbooks and Training AidsSequence of Operation Flow Chart Operational Checklist Complaint Cause User ServicemanLindahl Parkway Ashland City, TN Phone 800-821-2017 Fax