Installation General, Close Coupled Units

SAFETY INSTRUCTIONS

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY INSTRUCTIONS IN THE MANUAL AND ON THE PUMP.

DESCRIPTION and SPECIFICATIONS

The Models ICS, close coupled, and ICS-F, frame mounted, are single stage, end suction pumps designed for ultra pure water systems, beverage processing, chemical service and selected OEM applications.

DANGER

WARNING

CAUTION

This is a SAFETY ALERT SYMBOL. When you see this symbol on the pump or in the manual, look for one of the following signal words and be alert to the potential for personal injury or property damage.

Warns of hazards that WILL cause serious personal injury, death or major property damage.

Warns of hazards that CAN cause serious personal injury, death or major property damage.

Warns of hazards that CAN cause personal injury or property damage.

The pumps are of back pullout conﬁguration, with NPT suction and discharge connections and have investment cast AISI Type 316 stainless steel casings, open impellers and seal housing. All pumps are equipped with O-ring shaft sleeve protection and are available with a variety of optional mechanical seals.

Close coupled units are equipped with C-face NEMA motors with threaded shaft extensions. Frame mounted units can be baseplate mounted and are available with spacer couplings or may be belt driven.

Close coupled units are available with single and three phase ODP, TEFC and explosion proof motors. Consult with your distributor/dealer for additional information.

NOTICE: INSPECT UNIT FOR DAMAGE AND

NOTICE: INDICATES SPECIAL INSTRUCTIONS WHICH ARE VERY IMPORTANT AND MUST BE FOLLOWED.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND OPERATION OF THIS UNIT. THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

REPORT ALL DAMAGE TO CARRIER

IMMEDIATELY.

MAXIMUM OPERATING LIMITS

Liquid Temperature:

212° F (100° C) – standard mechanical seal 250° F (120° C) – OPTIONAL mechanical seal

Operating Pressure: 175 PSI (1203 kPa)

Starts per Hour: 20, evenly distributed

Installation – General

WARNING

Hazardous voltage can shock, burn or cause death.

Install, ground and wire accord- ing to local and National Electrical Code Requirements.

Install an all leg disconnect switch near the pump.

Disconnect and lockout electrical power before installing or servicing the pump.

Electrical supply must match motor’s nameplate speciﬁcations. Incorrect voltage can cause ﬁre, damage motor and void the warranty.

•Locate the pump as near to the liquid source as possible.

•If pump repriming capability is required, the pump suction MUST be below the source of the liquid level.

•Protect the pump and piping from freezing temperatures.

•Allow adequate space around the unit for service and ventilation.

Close Coupled Units

•Units may be installed horizontally, inclined or vertically.

	WARNING	DO NOT MOUNT MOTOR BELOW
	WARNING	PUMP. FLUID LEAKAGE ONTO
		PUMP. FLUID LEAKAGE ONTO

Single phase pump motors are equipped with an automatic thermal protector, which opens the motor’s electrical circuit when an overload condition exists. This can cause the pump to start unexpectedly.

	Hazardous	MOTOR CAN CAUSE A SHOCK,
	voltage
		BURN OR DEATH.

•Unit foundation must be ﬂat and substantial to avoid pipe strains when bolts are tightened. Use rubber mounts under motor to minimize noise and vibration.

•Tighten motor holddown bolts BEFORE connecting the suction and discharge piping.

Frame Mounted Units

•Place the baseplate upon the foundation and disconnect the coupling halves. DO NOT reconnect the coupling until the alignment procedures have been completed.

•It is recommended that the baseplate be grouted to a foundation with a solid footing, per Figure 1.