England's Stove Works 10-CDV, 49-SHC22, 49-TRC22 operation manual Maintenance

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MAINTENANCE

CAUTION: UNPLUG THE UNIT PRIOR TO ANY SERVICE WORK!

SEE EXPLODED DIAGRAM (ILLUSTRATION 6) FOR PARTS REFERENCE

Note: To do any service on this unit the rear access sheet metal panel must be removed. One (1) screw holds this panel to the rear of the stove.

Parts Orders: (800) 516-3636 www.englanderstoves.com Questions: (800) 245-6489 Visit our web site for information that details and illustrates the following maintenance tasks.

Auger Motors

The Auger Motor and gearbox are one complete assembly, and can be removed by disconnecting the power leads and loosening the (5/16” head) set bolt in front of the assembly. This bolt tightens down on the flat side of the gear shaft and locks the gear shaft and auger shaft together

once the bolt is loosened, the entire assembly will slide from the locking collar. There are two motor assemblies on the unit, and both rest on a shelf when not in operation. When replacing a motor, the assembly should always be placed to rest on this shelf prior to starting the unit.

Convection Blower

The Convection (room air) Blower (Part # PU-4C447) can be removed by disconnecting the power leads and removing the four mounting screws. Once this is done, the blower will slide out of the stove. This procedure can be reversed to install a new blower.

Combustion Blower

To clean or replace the Combustion (exhaust) Blower (Part # PU-076002B), the power leads from the blower and the corn vent pipe must be disconnected. Next, remove the screws that hold the blower to the steel exhaust tube and slide the blower from the stove. The blower impeller, blower tube and steel blower exhaust tube on the unit should be brushed and vacuumed. When cleaning or replacing the blower a new gasket (Part # PU-CBG) should be added between the blower flange and the steel exhaust tube.

Vacuum Switch

The vacuum switch (Part # CU-VS) is located above the stirrer drive motor and shuts the feed auger off when the fuel door is left open or the combustion blower fails. If an operational error occurs in the unit, the switch will stop the feed auger. Situations which could cause this include power failure, Combustion Blower failure, improper flue installation, a blocked flue (from rodents, nests, etc.), or “dirty burning” from burning improper fuel (see “Important Information” at the beginning of the manual).

Gaskets

IMPORTANT: IMPROPER GASKET MAINTENANCE, INCLUDING FAILURE TO REPLACE GASKETS, CAN CAUSE AIR LEAKS RESULTING IN SMOKE-BACKS.

This unit comes with a 5/8” rope gasket around the door that should be replaced at least every two years. To replace the door gasket (Part # AC-DGKNC), the old gasket must first be removed entirely — prior to adding the new adhesive, you may have to scrape the old cement from the door channel. Once the cement and gasket have been added, the door should be closed and latched for twenty-four hours to allow the cement to harden.

If you are replacing the window gasket (Part # AC-GGK), the new gasket will already have adhesive on one side. Remove the paper on the adhesive side and place the gasket around the outside edge of the glass by forming a “U” with your fingers and placing the gasket around the glass. You should also replace the Combustion Blower gasket (Part # PU-CBG) whenever you remove or clean the Combustion Blower.

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Contents Model Numbers 10-CDV 49-TRC22 49-SHC22 Must be maintainedWishing you years of efficient, quality and comfy heating Important Information Important Notice Unit Preparation Important Information Read Before OperatingPage Page Do not Connect to ANY AIR Distribution Duct or System Setting the Stirrer Burning Solid FuelsWood Pellets Flue System Be sure to check local codes in your areaMobile Home Installation Through the CeilingOutside Air Outside Combustion Air Intake Floor and Wall Protection Floor ProtectionWall Protection START- UP Procedures Operating InstructionsCorn START-UP Procedure Pellet START-UP ProcedureTo remove the stirrer for burning pellets SHUT-DOWN Procedure CodesDaily Operation Annual Cleaning ASH Removal and DisposalAsh Pan Semi-Weekly Ash Removal Maintenance Auger Removal and Replacement FinishGlass Control Board Recommended Heat RangesCircuit Board Functions Component Operation Start Operation ENDAC-117, AC-117BN Lip Trim Accessory ItemsThermostat AC-118, AC-118BN Window TrimOptions Replacement PARTS, Accessories and OptionsCustomer Service Department Box Parts Orders only Monroe, VA Questions FaxCorn Stove Exploded View Diagram Illustration Adjusting your Hopper Lid Latch Dimensions of your corn/pellet unit Directions for Installation Legs or PedestalTROUBLE-SHOOTING Guide Problem Cause SolutionProblem Warranty is not Transferable Page Dealer Information Unit Information