Bradford-White Corp C(S, D)W275T*(BN, CX Pilot Assembly Inspection Cleaning and Replacement

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PILOT ASSEMBLY INSPECTION,

CLEANING AND REPLACEMENT

Step 1. Turn off the gas supply to the water

Primary Air

Heater. Rotate gas control knob to the

Opening

“OFF” position.

 

Step 2. Remove outer jacket door.

Step 3. Remove burner assembly per

Service Procedure AG-IV page 20.

Step 4. Remove the pilot assembly from the burner assembly.

Step 5. Inspect the pilot assembly for the following:

a)Primary air opening for any blockage .

Must be free from any debris (dirt, lint, dust, etc.).

b)Kinks or cracks in the pilot tube. If found, the pilot must be replaced.

SERVICE PROCEDURE AG-II

Pilot Assembly Inspection, Cleaning

and Replacement For Models Using

Honeywell Gas Control

Figure 12

Pilot Orifice

Step 6. Inspect pilot orifice:

Figure 13

 

a)Remove 7/16” nut from the bottom of the pilot assembly.

b)Remove pilot tube and pilot orifice.

c)Inspect pilot orifice for blockage, must be free from any debris (dirt, lint, dust, etc.).

d)Reassemble pilot orifice and pilot tube to pilot assembly.

Step 7. Install pilot assembly to burner assembly using the screw from Step 4.

Step 8. Reinstall burner assembly per Service Procedure AG-IV page 22: Steps 10 through 12.

Step 9. To resume operation follow the instructions located on the lighting instruction label or the lighting instructions located in the installation and operation manual.

Step 10. Check all gas connections for gas leaks using a soapy water solution.

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Contents Service Manual Table of Contents Troubleshooting Chart LED Status Control Status Probable Cause LED Status Control Status Probable Cause Service Procedure Open Circuit Thermocouple Testing Service Procedure AG-IThermocouple Replacement An Open Circuit test Open Circuit Thermopile TestingClosed Circuit Thermopile Testing A Closed Circuit testThermopile Replacement Step Turn off gas supply to water heater. Rotate knob Pilot Assembly Inspection Cleaning and Replacement IGNITER/ELECTRODE Testing Replacement Gas Control Testing and Replacement Service Procedure AG-IIILine Pressure Magnet Assembly Testing White Rodgers Control Thermocouple TestingMagnet Assembly Testing Robertshaw Control ECO Energy Cut Off Testing GAS Control ReplacementInstallation of gas control Honeywell Thermowell Testing Determine Water Heater Tank Temperature Honeywell GAS Control & Thermowell Removal Honeywell GAS Control Removal from ThermowellHoneywell GAS Control Assembly to Thermalwell Service Procedure AG-IV Cast Iron Burner AdjustmentBurner Cleaning Steel & Cast Iron Burner Cleaning Service Procedure AG-V Diptube Inspection and ReplacementAnode Inspection and Replacement Turn gas control knob to OFF positionPage Page