Bradford-White Corp D)W275T*(BN, C(S, CX service manual Installation of gas control

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SERVICE PROCEDURE AG-III

Gas Control Testing and Replacement

For Models using White Rodgers or

Robertshaw Gas Control

Step 7. Removal of gas control.

a)Disconnect main burner feedline, pilot tube and thermocouple from gas control & remove burner from combustion chamber.

NOTE: Feed line nut for natural gas control uses right hand threads, LP control uses left hand thread.

b) Remove gas control from heater,

rotating counter clockwise using a control body wrench or a length of ½" NPT pipe threaded into inlet of control.

To remove or install control, insert only ½" NPT threaded pipe into inlet and use to loosen or tighten control.

Step 8. Installation of gas control.

Wrench Boss

a)Install new gas control using a control body wrench or a length of ½" NPT

pipe threaded into inlet of control. DO NOT OVER TIGHTEN. Use caution not to damage cast aluminum body of gas control. Be certain not to damage the bundled wire

leads.

NOTE: gas control must be installed in proper upright position to assure the feedline will align properly at the inner door flange.

DO NOT OVER TIGHTEN. If control is turned past proper alignment, do not reverse direction to align.

b)Reattach main burner feedline, pilot tube and thermocouple to gas control.

NOTE: Feedline nut for natural gas control uses right hand threads,

LP control uses left hand thread.

c)Connect gas supply piping to inlet of control. Use back up wrench on wrench boss of control, never use back up wrench on body of control.

Step 9. Reconnect gas supply to gas control.

Step 10. Resume water supply to water heater. Be sure tank is full of water.

Step 11. Slide inner combustion chamber door closed

Step 12. Re-attach outer jacket door.

Step 13. To resume operation follow the instructions located on the lighting instruction label or the lighting instructions located in the installation and operation manual.

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Contents Service Manual Table of Contents Troubleshooting Chart LED Status Control Status Probable Cause LED Status Control Status Probable Cause Service Procedure Service Procedure AG-I Open Circuit Thermocouple TestingThermocouple Replacement A Closed Circuit test Open Circuit Thermopile TestingClosed Circuit Thermopile Testing An Open Circuit testThermopile Replacement Step Turn off gas supply to water heater. Rotate knob Pilot Assembly Inspection Cleaning and Replacement IGNITER/ELECTRODE Testing Replacement Service Procedure AG-III Gas Control Testing and ReplacementLine Pressure Thermocouple Testing Magnet Assembly Testing White Rodgers ControlMagnet Assembly Testing Robertshaw Control GAS Control Replacement ECO Energy Cut Off TestingInstallation of gas control Honeywell Thermowell Testing Determine Water Heater Tank Temperature Honeywell GAS Control Removal from Thermowell Honeywell GAS Control & Thermowell RemovalHoneywell GAS Control Assembly to Thermalwell Cast Iron Burner Adjustment Service Procedure AG-IVBurner Cleaning Steel & Cast Iron Burner Cleaning Diptube Inspection and Replacement Service Procedure AG-VTurn gas control knob to OFF position Anode Inspection and ReplacementPage Page