Bradford-White Corp C(S, D)W275T*(BN, CX service manual LED Status Control Status Probable Cause

Page 4

Troubleshooting Chart

For Models Using Honeywell Gas Control

LED Indicator

Observe LED indicator on gas control. Error flash codes are displayed with a three second pause before repeating. Check and repair the system as noted in the troubleshooting table below:

LED Status

 

Control Status

Probable Cause

 

 

 

 

 

Not on and/or

Pilot flame may not be present.

Pilot flame is not present.

not flashing

 

 

Service

Procedure

1.Lite pilot per the instructions located on the lighting instructions label or the lighting instructions located in the installation and operation manual.

2. See Service

Procedure AG-I,

Page 7.

One flash and a three second pause.

LED is on continuously

Two flashes and a three second pause.

Three flashes and a three second pause.

Four flashes and a three second pause.

Gas control is in the “PILOT” position and the pilot flame is detected.

Gas control has recently been turned to the “OFF” position. Wait until LED goes out before attempting to relight.

Weak pilot flame detected. System will reset when pilot flame is sufficient.

Tank temperature fault.

System will reset.

Excessive tank temperature.

Gas control is powered and waiting for the set point knob to be turned to a water temperature setting.

Gas control was turned to the “OFF” position.

1.Thermopile failure

2.Unstable pilot.

3.Pilot tube blocked or restricted.

Thermowell sensor out of calibration.

Thermowell sensor out of calibration.

Normal operation. Adjust gas control set point knob to desired temperature level.

1.Wait for LED to go out.

2. Lite pilot per the instructions located on the lighting instructions label or the lighting instructions located in the installation and operation manual.

1.See Service Procedure AG-I,

Page 7

2& 3. See Service Procedure AG-II, Page 10.

1.See Service

Procedure AG-III,

Page 16

1.See Service

Procedure AG-III,

Page 16

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Contents Service Manual Table of Contents Troubleshooting Chart LED Status Control Status Probable Cause LED Status Control Status Probable Cause Service Procedure Open Circuit Thermocouple Testing Service Procedure AG-IThermocouple Replacement Open Circuit Thermopile Testing Closed Circuit Thermopile TestingAn Open Circuit test A Closed Circuit testThermopile Replacement Step Turn off gas supply to water heater. Rotate knob Pilot Assembly Inspection Cleaning and Replacement IGNITER/ELECTRODE Testing Replacement Gas Control Testing and Replacement Service Procedure AG-IIILine Pressure Magnet Assembly Testing White Rodgers Control Thermocouple TestingMagnet Assembly Testing Robertshaw Control ECO Energy Cut Off Testing GAS Control ReplacementInstallation of gas control Honeywell Thermowell Testing Determine Water Heater Tank Temperature Honeywell GAS Control & Thermowell Removal Honeywell GAS Control Removal from ThermowellHoneywell GAS Control Assembly to Thermalwell Service Procedure AG-IV Cast Iron Burner AdjustmentBurner Cleaning Steel & Cast Iron Burner Cleaning Service Procedure AG-V Diptube Inspection and ReplacementAnode Inspection and Replacement Turn gas control knob to OFF positionPage Page