Bradford-White Corp C(S, CX Thermocouple Testing, Magnet Assembly Testing White Rodgers Control

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SERVICE PROCEDURE AG-III

Gas Control Testing and Replacement

For Models using White Rodgers or

Robertshaw Gas Control

THERMOCOUPLE TESTING

See SERVICE PROCEDURE AG-II

MAGNET ASSEMBLY TESTING (White Rodgers Control)

Step 1. Following the lighting instruction label on the heater, proceed to light the pilot and allow to operate for

three minutes. If the pilot will not stay lit, hold the pilot button (located on the combination thermostat/gas valve) down during this test

Step 2. Using a multimeter capable of measuring millivolts, connect one lead

using an alligator clip to the copper sheath of the thermocouple, use the second lead of the multi meter to probe the top terminal located at the back of the gas control.

Alligator clip to copper sheath

Probe top terminal on back of

gas control

of thermocouple

Figure 20

Step 6. With a meter reading of 13 millivolts or greater, rotate knob of gas control to the “OFF” position.

Step 7. The magnet should remain closed for a drop of at least 6 millivolts. You will here a “snap” or “click” sound

when the magnet opens, if you hear this sound prior to a drop of 6 millivolts, the magnet is out of specification and the gas control should be replaced.

MAGNET ASSEMBLY TESTING (Robertshaw Control)

Step 1. Disconnect thermocouple from gas control.

Step 2. Connect a thermocouple adaptor

(BWC P/N 239-44642-00, Robertshaw P/N 75036) at the thermocouple location in the gas control.

Step 3. Reconnect thermocouple to adaptor. Make certain all connections are tight (finger tight plus ¼” turn).

Step 4. Using a multimeter capable of measuring millivolts, connect one alligator clip to the set screw of the adaptor and the other alligator clip to copper portion of the thermocouple.

Figure 21

Figure 22

Step 5. Following the lighting instruction label on the heater, proceed to light the pilot and allow to operate for three minuets.

Step 6. With a meter reading of 13 millivolts or greater, rotate knob of gas control to the “OFF” position.

Step 7. The magnet should remain closed for a drop of at least 6 millivolts. You will here a “snap” or “click” sound

when the magnet opens, if you hear this sound prior to a drop of 6 millivolts, the magnet is out of specification and the gas control should be replaced.

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Contents Service Manual Table of Contents Troubleshooting Chart LED Status Control Status Probable Cause LED Status Control Status Probable Cause Service Procedure Open Circuit Thermocouple Testing Service Procedure AG-IThermocouple Replacement Closed Circuit Thermopile Testing Open Circuit Thermopile TestingAn Open Circuit test A Closed Circuit testThermopile Replacement Step Turn off gas supply to water heater. Rotate knob Pilot Assembly Inspection Cleaning and Replacement IGNITER/ELECTRODE Testing Replacement Gas Control Testing and Replacement Service Procedure AG-IIILine Pressure Magnet Assembly Testing White Rodgers Control Thermocouple TestingMagnet Assembly Testing Robertshaw Control GAS Control Replacement ECO Energy Cut Off TestingInstallation of gas control Honeywell Thermowell Testing Determine Water Heater Tank Temperature Honeywell GAS Control Removal from Thermowell Honeywell GAS Control & Thermowell RemovalHoneywell GAS Control Assembly to Thermalwell Cast Iron Burner Adjustment Service Procedure AG-IVBurner Cleaning Steel & Cast Iron Burner Cleaning Diptube Inspection and Replacement Service Procedure AG-VTurn gas control knob to OFF position Anode Inspection and ReplacementPage Page