Bradford-White Corp CX, D)W275T*(BN, C(S Service Procedure AG-IV, Cast Iron Burner Adjustment

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SERVICE PROCEDURE AG-IV

Burner Operation Inspection, Adjustment

Cleaning and Replacement

R

MAIN BURNER: Inspection, Adjustment, Cleaning and Replacement

At periodic intervals (not more then 6 months) a visual inspection should be made of the main burner for proper operation and to insure no debris accumulating.

Main burner should light smoothly from pilot and burn with a blue flame with a minimum of yellow tips.

Steel burner models have a self adjusting air mixture and do not have an adjustable air shutter. Cast iron burner can have the gas and air mixture properly proportioned by adjusting the air shutter on the mixer face of the main burner (see step 2 below).

Main burner must be free from any debris accumulation that may effect burner operation (see burner cleaning procedure on page 21).

CAST IRON BURNER ADJUSTMENT

WARNING

Inner door and burner components may be HOT when performing this operation. Take

necessary precaution to prevent personal injury.

Step 1. With main burner in operation slide the inner combustion chamber door open.

Step 2. To adjust for proper burning, loosen the air shutter nut, rotate the shutter to close the opening in the burner, then slowly rotate the shutter until the yellow tips are minimized and the flame becomes blue. Tighten the air shutter nut. Too much air will cause the flame to lift off the burner ports and create noisy burner operation. Too little air (yellow tips) will result in soot formation.

Air Shutter

Nut

Figure 37

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Contents Service Manual Table of Contents Troubleshooting Chart LED Status Control Status Probable Cause LED Status Control Status Probable Cause Service Procedure Thermocouple Replacement Service Procedure AG-IOpen Circuit Thermocouple Testing Open Circuit Thermopile Testing Closed Circuit Thermopile TestingAn Open Circuit test A Closed Circuit testThermopile Replacement Step Turn off gas supply to water heater. Rotate knob Pilot Assembly Inspection Cleaning and Replacement IGNITER/ELECTRODE Testing Replacement Line Pressure Service Procedure AG-IIIGas Control Testing and Replacement Magnet Assembly Testing Robertshaw Control Thermocouple TestingMagnet Assembly Testing White Rodgers Control ECO Energy Cut Off Testing GAS Control ReplacementInstallation of gas control Honeywell Thermowell Testing Determine Water Heater Tank Temperature Honeywell GAS Control & Thermowell Removal Honeywell GAS Control Removal from ThermowellHoneywell GAS Control Assembly to Thermalwell Service Procedure AG-IV Cast Iron Burner AdjustmentBurner Cleaning Steel & Cast Iron Burner Cleaning Service Procedure AG-V Diptube Inspection and ReplacementAnode Inspection and Replacement Turn gas control knob to OFF positionPage Page