Bradford-White Corp D)W275T*(BN, C(S, CX service manual Burner Cleaning Steel & Cast Iron

Page 21

SERVICE PROCEDURE AG-IV

Burner Operation Inspection, Adjustment

Cleaning and Replacement

MAIN BURNER: Inspection, Adjustment, Cleaning and Replacement (cont.)

Step 3.

Fully inspect combustion chamber for debris or carbon build up.

 

 

Step 4.

Be certain that thermocouple or thermopile, and pilot tube are routed correctly through the relief opening in

 

the combustion chamber.

 

 

 

Position thermocouple or

 

 

 

thermopile, and pilot tube.

 

 

Step 5.

Burner should operate as adjusted in step 2 on page 20, if not, repeat procedure

Figure 38

 

compensating air shutter position for proper burner operation with inner door closed.

 

 

 

Step 6.

It may be necessary to clean main burner or main burner orifice to achieve proper burner operation. If

 

cleaning is required proceed to burner cleaning procedure below.

 

 

BURNER CLEANING (Steel & Cast Iron)

Step 1. Slide open or remove inner combustion chamber door.

Step 2. Disconnect main burner feed line, pilot tube, and thermocouple or thermopile from gas control and remove burner assembly from combustion chamber.

NOTE: Feedline nut for natural gas control uses right hand threads,

LP control uses left hand threads.

Step 3. Thoroughly inspect burner surface area and burner ports and remove any debris build up.

Burner Surface Area

Figure 39

 

Figure 40

Burner Port Area

 

 

Figure 41

 

 

 

Figure 42

Step 4.

On cast iron burners, inspect

 

 

 

for any debris build up inside

Burner Venturi

 

burner venturi. If found,

Opening

 

disconnect main burner feedline

 

 

 

from burner and remove debris

 

 

 

build up.

 

 

 

 

 

Figure 43

Feedline

 

 

 

 

 

 

 

 

 

 

 

 

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Contents Service Manual Table of Contents Troubleshooting Chart LED Status Control Status Probable Cause LED Status Control Status Probable Cause Service Procedure Service Procedure AG-I Open Circuit Thermocouple TestingThermocouple Replacement Closed Circuit Thermopile Testing Open Circuit Thermopile TestingAn Open Circuit test A Closed Circuit testThermopile Replacement Step Turn off gas supply to water heater. Rotate knob Pilot Assembly Inspection Cleaning and Replacement IGNITER/ELECTRODE Testing Replacement Service Procedure AG-III Gas Control Testing and ReplacementLine Pressure Thermocouple Testing Magnet Assembly Testing White Rodgers ControlMagnet Assembly Testing Robertshaw Control GAS Control Replacement ECO Energy Cut Off TestingInstallation of gas control Honeywell Thermowell Testing Determine Water Heater Tank Temperature Honeywell GAS Control Removal from Thermowell Honeywell GAS Control & Thermowell RemovalHoneywell GAS Control Assembly to Thermalwell Cast Iron Burner Adjustment Service Procedure AG-IVBurner Cleaning Steel & Cast Iron Burner Cleaning Diptube Inspection and Replacement Service Procedure AG-VTurn gas control knob to OFF position Anode Inspection and ReplacementPage Page