Bradford-White Corp Modulating Boiler, BNTH, BNTV warranty SECTION Locating the Appliance

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SECTION 2.

Brute Elite

Page 11

 

 

SECTION 2.

Locating the Appliance

2.1Locating the Appliance

Brute Elite is for indoor installations only.

The appliance should be located to provide clearances on all sides for maintenance and inspection. It should not be located in an area where leakage of any connections will result in damage to the area adjacent to the appliance or to lower floors of the structure.

When such a location is not available, it is recommended that a suitable drain pan, adequately drained, be installed under the appliance.

The appliance is design certified by CSA- International for installation on combustible flooring; in basements; in closets, utility rooms or alcoves. Brute

Elite Boilers must never be installed on carpeting. The location for the appliance should be chosen with regard to the vent pipe lengths and external plumbing and on a level surface. The unit shall be installed such that the gas ignition system components are protected from water (dripping, spraying, rain, etc.) during operation and service (circulator replacement, control replacement, etc.). When vented vertically, the Brute Elite must be located as close as practical to the vertical section of the vent. If the vent terminal and/or combustion air terminal terminate through a wall, and there is potential for snow accumulation in the local area, both terminals should be installed at an appropriate level above grade or the maximum expected snow line.

The dimensions and requirements that are shown in Table 1 should be met when choosing the locations for the appliance.

2.2Locating Appliance for Correct Vent Distance from Outside Wall or Roof Termination

The forced draft combustion air blower in the appliance has sufficient power to vent properly when the guidelines in Table 2 are followed.

NOTE: When located on the same wall, the Brute Elite combustion air intake terminal must be installed a minimum of 12" below the exhaust terminal.Models 399- 850 also require a minimum horizontal distance from intake to exhaust terminal of 36".

For concentric vent terminal kit (optional), follow installation instructions included with the kit.

APPLIANCE

 

SUGGESTED SERVICE ACCESS CLEARANCE

SURFACE

 

 

 

INCHES

CM

 

Left Side

 

 

 

1

2.5

 

Right Side

 

 

12

31

 

Top

 

 

 

24

61

 

Back

 

 

 

6

15

 

Closet, Front (285-500)

 

6

15

 

Alcove, Front (285-500)

 

24

61

 

Front (600-850)

 

 

24

61

 

Vent

 

 

 

 

 

Certified by CSA for zero clearance to

 

 

combustible materials on all sides.

 

 

 

 

 

 

 

 

Table 1. Clearances.

 

 

 

 

 

 

 

 

 

INTAKE / EXHAUST

 

 

STANDARD

MAX EQUIV.

OPTIONAL MAX EQUIV.

SIZE

VENT

FT.

M

VENT

FT.

M

80

2"

40

6.1

3"

100

30.5

105

2"

40

6.1

3"

100

30.5

 

 

 

 

 

 

 

150

3"

100

30.5

n/a

199/210

3"

100

30.5

n/a

285

4"

100

30

n/a

 

 

 

 

 

 

 

399

4"

100

30

n/a

500

4"

100

30

n/a

600

4"

100

30

n/a

 

 

 

 

 

 

 

750

4"

40

6.1

6"

100

30

850

4"

40

6.1

6"

100

30

Installations in the U.S. require exhaust vent pipe that is a combination of PVC & CPVC complying with ANSI/ASTM D1785 F441 or stainless steel complying with UL1738. Installations in Canada require exhaust vent pipe that is certified to ULC S636.

Intake (air) pipe must be PVC or CPVC that complies with ANSI/ASTM D1785 F441, ABS that complies with ANSI/ASTM D1527 or galvanized material.

Installer must comply fully with manufacturer's installation instructions, including use of minimum exhaust length CPVC, to maintain ANSI Z21.13 safety certification.

Closet and alcove installations do not allow the use of PVC under any circumstances

To calculate max equivalent length, measure the linear feet of the pipe, and add 5 feet (1.5m) for each elbow used.

Table 2. Vent / Air Pipe Sizes.

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Contents BRUTE ELITE Installation and Operation InstructionsDocument Installation and Operation Instructions forGeneral Information TABLE OF CONTENTSBrute Elite Control Setup and Operation SECTIONSECTION Modes of Operation SECTION MaintenanceTrouble Shooting Replacement PartsModel Nomenclature SECTION General Information1.1 Introduction 1.2 Model IdentificationFigure 2. Location of Components, Sizes Figure 1. Location of Components, SizesFigure 4. Location of Components, Size Figure 3. Location of Components, SizeFigure 6. Location of Components, Size Figure 5. Location of Components, SizeFigure 7. Location of Components, Sizes 750 and 1.5 Unpacking 1.4 Warranty1.6 Dimensions 1.3 Appliance OverviewDimensions are nominal and are shown in inches, cm Figure 9. Dimensional Drawing, Sizes2.1 Locating the Appliance Brute Elite is for indoor installations onlySECTION Locating the Appliance 3.1.2 Ducted Combustion Air SECTION Venting and Combustion Air3.1 Combustion Air 3.1.1 Combustion Air From RoomTable 5. Required Exhaust Vent Material 3.2 VentingFigure 10. Combustion Air and Vent Through Roof E. CPVC exhaust pipe section 80-500 not incl 3.3 Locating Vent & Combustion Air Terminals3.2.1 Venting Requirements Unique to Canada A. exhaust vent terminal not included3.3.3 Vertical Vent Terminal 3.3.5 Installations in the Commonwealth of Massachusetts3.3.2 Side Wall Combustion Air Terminal 5. For concentric vent, follow instructions included with vent kitFigure 12. Combustion Air and Vent Through Side Wall 4. Inspection 3.4 Common Vent Test2. Approved Carbon Monoxide Detectors 3. Signage3. Refer to Tables 6A, 6B, 6C and 6D to size piping SECTION Gas Supply and Piping4.1 Gas Supply and Piping Table 6A SECTION Pump Requirements5.1 Brute Elite Boiler Flow and Head Requirements see Table 5.2 Brute Elite Water Heater Flow and Head Requirements see Table6A.2 BNTH Cold Water Make-Up SECTION 6A Water Connections - BNTH Boiler6A.1 BNTH System Piping Hot Supply Connections 1. Sentinel Performance Solutions Group 2. Hercules Chemical Company 6A.4 BNTH Suggested Piping Schematics6A.3 Freeze Protection 6A.5 Recognized ChemicalsFigure 15. Hydronic Piping - Single Boiler zoning with circulators Page Figure 17. Hydronic Piping - Multiple Boilers zoning with circulators Page Brute ElitePage Page Brute ElitePage Water Connections - BNTV Water Heater SECTION 6B6B.1 BNTV Water Quality 6B.2 Piping Requirements6B.6 BNTV Suggested Pumps 6B.5 BNTV Suggested Piping Schematics6B.3 Cold Water Make-Up 6B.4 Freeze Protectionwater hardness at job site Figure 25. DHW Piping, Two Heaters, One Vertical TankFigure 26. DHW Piping, Two Heaters, Two Vertical Tanks Caution Pump sizing must be based oponSECTION Electrical Connections 7.1 Main Power7.4 Hydronic Call for Heat 7.10 Lead Lag/ Cascading Wiring Connections7.2 Pump Connections 7.3 24Vac Transformer with Integral Circuit BreakerFigure 28. Lead-Lag / Cascading Wiring Connections Figure 29. Ladder Diagram 7.11 Wiring Diagrams see Figures 29 andFigure 30. Wiring Diagram all sizes 8.2 Ignition Control- Sequence of Events SECTION Brute Elite Control Setup and Operation8.1 Display Navigation 8.7 Outlet Water Temperature 8.3 Modulation Control8.5 Anti-Short Cycle ASC 8.5 High Limit8.12.2 Lead Lag Master/Slave Selection 8.12.5 Lead Lag Base Load Setting8.13 Boiler Pump Interrupt 8.12.1 Lead Lag Setpoint9.1 Hydronic Heating Demand 9.2 Hydronic Heating with Outdoor Reset9.4 Hydronic Heating Using External Modulation Control SECTION Modes of OperationLet’s consider the following example 9.5 Hydronic Heating Using Local Lead- Lag/Cascading Feature9.7 Warm Weather Shutdown 9.8 Domestic Hot Water Demand BNTV only9.9 Domestic Hot Water Heating Using External Modulation Control 10.2.1 Burner Operation 10.2 Operating the Burner and Set UpSECTION Operating Instructions 10.1 Filling the Boiler System3. WAIT FIVE 5 MINUTES 10.2.2 Boiler Setup and Adjustment10.3 Shutting Down Brute Elite 10.4 To Restart Brute EliteFigure 33B. Brute Elite Gas Valves 600, 750 and 80-285Figure 33A. Brute Elite Gas Valves 285, 399 and yearly, unless otherwise noted SECTION Maintenance11.1 System Maintenance 11.2 Appliance Maintenance and Component DescriptionIgniters and sensors get hot and can cause burns or injury 11.2.4 Ignitor Assembly11.2.5 Flame Sensor 11.2.8 Heat Exchanger Coils 11.2.6 Transformer with Integral Circuit Breaker11.2.7 Blower 12.1 Sequence of Operation SECTION Trouble Shooting12.3 Error Codes - See Table 11.2.9 Gas Pressure Switches optionalCODE# PROBLEMSOLUTION continued next pagesee Section Table 18. Error CodesJacket Components - See Figure SECTION Replacement Parts13.2 Parts List 13.1 General InformationGas Train Components - See Figure Heat Exchanger Components - See Figure Electrical Components - See Figure Contact Customer Service at 800 900-9275Figure 35. Jacket Components Figure 36B. Internal Components, Sizes Figure 36A. Internal Components, SizesFigure 36C. Internal Components, Sizes Figure 37A. Gas Train Components, Sizes Figure 37B. Gas Train Components, Sizes Figure 38. Heat Exchanger Components Figure 39. Electrical Components Page Ambler, PA Tech. Service 800Service Parts 800 Warranty Service 800