Bradford-White Corp BNTV SECTION Pump Requirements, Brute Elite, Page, A, D, 13.4, 10.1, Flow

Page 19
Table 6A.

Brute Elite

Page 19

 

 

BRUTE ELITE

 

 

 

 

 

NATURAL GAS

 

 

 

 

 

REQUIRED

TO SIZE PIPING:

 

 

 

CU FT

 

 

 

SIZE

/ HR.

Measure linear distance from meter outlet to last

80

80

boiler. Add total input of all boilers and divide by

 

 

1000 to obtain cu ft / hr required. Add total

105

105

 

 

equivalent length of fittings used according to

150

150

Table 6B. Align total length (pipe and fittings) on

199/210 199/210

left side column of Table 6C with highest cubic

285

285

feet of gas required.

 

 

 

399

399

Notes:

 

 

 

 

500

500

 

 

 

 

Consult and confirm with Applicable Fuel Gas

600

600

Code before beginning work. Verify gas inlet

750

750

pressure is between 4 and 13 in W.C. before

 

 

starting boiler.

 

 

 

850

850

 

 

 

 

 

 

 

 

 

 

 

Table 6A.

 

 

 

 

EQUIVALENT LENGTHS OF STRAIGHT PIPE FOR TYPICAL SCH 40 FITTINGS

 

 

NOMINAL PIPE SIZE

 

 

FITTING

1/2"

3/4"

1"

1-1/4"

1-1/2"

2"

 

 

 

LINEAR FEET

 

 

 

90° ELBOW

3.6

4.4

5.2

6.6

7.4

8.5

 

 

 

 

 

 

 

TEE

4.2

5.3

6.6

8.7

9.9

12

 

 

 

Table 6B.

 

 

 

 

SCH 40 METAL PIPE CAPACITY FOR 0.60 SPECIFIC GRAVITY NATURAL GAS

 

NOMINAL PIPE SIZE @ 0.30" W.C. PRESSURE DROP

 

LENGTH

1/2"

3/4"

1"

1-1/4"

1-1/2"

2"

 

 

 

 

FT

 

CUBIC FEET OF GAS PER HOUR

 

20

92

190

350

730

1100

2100

 

 

 

 

 

 

 

40

 

130

245

500

760

1450

 

 

 

 

 

 

 

60

 

105

195

400

610

1150

 

 

 

 

 

 

 

80

 

90

170

350

530

990

 

 

 

 

 

 

 

100

 

 

150

305

460

870

 

 

 

 

 

 

 

 

 

 

Table 6C.

 

 

 

 

SCHED 40 METAL PIPE CAPACITY FOR 1.50 SPECIFIC GRAVITY

 

 

UNDILUTED PROPANE

 

 

NOMINAL PIPE SIZE @ 11" W.C. INLET AND 0.5" W.C. PRESSURE DROP

SIZE

1/2"

3/4"

1"

1-1/4"

1-1/2"

2"

LENGTH

MAXIMUM CAPACITY IN THOUSANDS OF BTU PER HOUR

20

200

418

787

1616

2422

4664

40

137

287

541

1111

1664

3205

 

 

 

 

 

 

 

60

110

231

434

892

1337

2574

80

94

197

372

763

1144

2203

100

84

175

330

677

1014

1952

NOTES: 1. Follow all local and national LP gas codes for line sizing and equipment requirements. 2. Verify that inlet gas pressure remains between 4 and 13 inches of water column before and during operation.

Source: ANSI Z223.1-80 National Fuel Gas Code.

Table 6D.

SECTION 5.

Pump Requirements

5.1Brute Elite Boiler Flow and Head Requirements (see Table 7)

 

 

 

TEMPERATURE RISE IN °F

 

 

 

 

20°F

25°F

30°F

35°F

40°F

 

FLOW

H/L

FLOW H/L

FLOW

H/L

FLOW

H/L

FLOW

H/L

SIZE

GPM

FT

GPM

FT

GPM

FT

GPM

FT

GPM

FT

 

 

 

 

 

 

 

 

 

 

 

80

7.6

14.9

6.1

10.1

5.1

7.1

4.3

5.8

3.8

4.6

105

10

23.1

8

17

6.7

12.4

5.7

9.6

5

7.6

150

14.3

28.5

11.4

19

9.5

13.6

8.1

11.2

7.1

8.8

210

20

24.1

16

16.7

13.4 11.6

11.3

9

9.9

6.9

285

27

25.5

22

17.5

18

14

15

10.5

13

8

399

39

28

31

20

25

14.5

22

11

19

9

500

48

24

38

16

32

12

27

9

24

8

600

58

44

46

31

38

22

33

18

29

15

750

72

37

58

23

48

17

41

13

36

10

850

81

33

65

22

54

15

46

10

41

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TEMPERATURE RISE IN °C

 

 

 

 

11°C

14°C

17°C

19°C

22°C

 

FLOW

H/L

FLOW H/L

FLOW

H/L

FLOW

H/L

FLOW

H/L

SIZE

lpm

m

lpm

m

lpm

m

lpm

m

lpm

m

80

29

4.5

23

3.1

19

2.2

16

1.8

14

1.4

105

38

7.0

30

5.2

25

3.8

22

2.9

19

2.3

150

54

8.7

43

5.8

36

4.1

31

3.4

27

2.7

210

76

7.3

61

5.1

51

3.5

43

2.7

37

2.1

285

102

7.8

83

5.3

68

4.3

57

3.2

49

2.4

399

148

8.5

117

6.1

95

4.4

83

3.4

72

2.7

500

182

7.3

144

4.9

121

3.7

102

2.7

91

2.4

600

220

13.4

174

9.4

144

6.7

125

5.5

110

4.6

750

273

11.3

220

7.0

182

5.2

155

4.0

136

3.0

850

307

10.1

246

6.7

204

4.6

174

3.0

155

2.4

Table 7. Water Flow Requirements.

5.2Brute Elite Water Heater Flow and Head Requirements (see Table 8)

NORMAL WATER*

 

Flow

H/L

Temp

Flow

H/L

Temp
Size

gpm

feet

Rise °F

lpm

m

Rise °C

150

19

57

15

72

17.4

8

199

25

28

15

95

8.5

8

285

36

33

15

98

10.1

8

399

50

35

15

189

10.7

8

500

63

28

15

239

8.5

8

600**

60

24

19

227

7.3

11

750**

68

35

21

257

10.7

12

850**

68

26

24

257

7.9

13

*Maximum water hardness of 10 grains per gallon allowed. **See section 6B.6 on page 30 for pump information.

Table 8. Brute Elite Water Heater Flow Data.
Image 19
Contents BRUTE ELITE Installation and Operation InstructionsDocument Installation and Operation Instructions forGeneral Information TABLE OF CONTENTSBrute Elite Control Setup and Operation SECTIONSECTION Modes of Operation SECTION MaintenanceTrouble Shooting Replacement PartsModel Nomenclature SECTION General Information1.1 Introduction 1.2 Model IdentificationFigure 2. Location of Components, Sizes Figure 1. Location of Components, SizesFigure 4. Location of Components, Size Figure 3. Location of Components, SizeFigure 6. Location of Components, Size Figure 5. Location of Components, SizeFigure 7. Location of Components, Sizes 750 and 1.5 Unpacking 1.4 Warranty1.6 Dimensions 1.3 Appliance OverviewDimensions are nominal and are shown in inches, cm Figure 9. Dimensional Drawing, SizesSECTION Locating the Appliance Brute Elite is for indoor installations only2.1 Locating the Appliance 3.1.2 Ducted Combustion Air SECTION Venting and Combustion Air3.1 Combustion Air 3.1.1 Combustion Air From RoomFigure 10. Combustion Air and Vent Through Roof 3.2 VentingTable 5. Required Exhaust Vent Material E. CPVC exhaust pipe section 80-500 not incl 3.3 Locating Vent & Combustion Air Terminals3.2.1 Venting Requirements Unique to Canada A. exhaust vent terminal not included3.3.3 Vertical Vent Terminal 3.3.5 Installations in the Commonwealth of Massachusetts3.3.2 Side Wall Combustion Air Terminal 5. For concentric vent, follow instructions included with vent kitFigure 12. Combustion Air and Vent Through Side Wall 4. Inspection 3.4 Common Vent Test2. Approved Carbon Monoxide Detectors 3. Signage4.1 Gas Supply and Piping SECTION Gas Supply and Piping3. Refer to Tables 6A, 6B, 6C and 6D to size piping Table 6A SECTION Pump Requirements5.1 Brute Elite Boiler Flow and Head Requirements see Table 5.2 Brute Elite Water Heater Flow and Head Requirements see Table6A.1 BNTH System Piping Hot Supply Connections SECTION 6A Water Connections - BNTH Boiler6A.2 BNTH Cold Water Make-Up 1. Sentinel Performance Solutions Group 2. Hercules Chemical Company 6A.4 BNTH Suggested Piping Schematics6A.3 Freeze Protection 6A.5 Recognized ChemicalsFigure 15. Hydronic Piping - Single Boiler zoning with circulators Page Figure 17. Hydronic Piping - Multiple Boilers zoning with circulators Page Brute ElitePage Page Brute ElitePage Water Connections - BNTV Water Heater SECTION 6B6B.1 BNTV Water Quality 6B.2 Piping Requirements6B.6 BNTV Suggested Pumps 6B.5 BNTV Suggested Piping Schematics6B.3 Cold Water Make-Up 6B.4 Freeze Protectionwater hardness at job site Figure 25. DHW Piping, Two Heaters, One Vertical TankFigure 26. DHW Piping, Two Heaters, Two Vertical Tanks Caution Pump sizing must be based oponSECTION Electrical Connections 7.1 Main Power7.4 Hydronic Call for Heat 7.10 Lead Lag/ Cascading Wiring Connections7.2 Pump Connections 7.3 24Vac Transformer with Integral Circuit BreakerFigure 28. Lead-Lag / Cascading Wiring Connections Figure 29. Ladder Diagram 7.11 Wiring Diagrams see Figures 29 andFigure 30. Wiring Diagram all sizes 8.1 Display Navigation SECTION Brute Elite Control Setup and Operation8.2 Ignition Control- Sequence of Events 8.7 Outlet Water Temperature 8.3 Modulation Control8.5 Anti-Short Cycle ASC 8.5 High Limit8.12.2 Lead Lag Master/Slave Selection 8.12.5 Lead Lag Base Load Setting8.13 Boiler Pump Interrupt 8.12.1 Lead Lag Setpoint9.1 Hydronic Heating Demand 9.2 Hydronic Heating with Outdoor Reset9.4 Hydronic Heating Using External Modulation Control SECTION Modes of OperationLet’s consider the following example 9.5 Hydronic Heating Using Local Lead- Lag/Cascading Feature9.7 Warm Weather Shutdown 9.8 Domestic Hot Water Demand BNTV only9.9 Domestic Hot Water Heating Using External Modulation Control 10.2.1 Burner Operation 10.2 Operating the Burner and Set UpSECTION Operating Instructions 10.1 Filling the Boiler System3. WAIT FIVE 5 MINUTES 10.2.2 Boiler Setup and Adjustment10.3 Shutting Down Brute Elite 10.4 To Restart Brute EliteFigure 33A. Brute Elite Gas Valves 285, 399 and 80-285Figure 33B. Brute Elite Gas Valves 600, 750 and yearly, unless otherwise noted SECTION Maintenance11.1 System Maintenance 11.2 Appliance Maintenance and Component Description11.2.5 Flame Sensor 11.2.4 Ignitor AssemblyIgniters and sensors get hot and can cause burns or injury 11.2.7 Blower 11.2.6 Transformer with Integral Circuit Breaker11.2.8 Heat Exchanger Coils 12.1 Sequence of Operation SECTION Trouble Shooting12.3 Error Codes - See Table 11.2.9 Gas Pressure Switches optionalCODE# PROBLEMSOLUTION continued next pagesee Section Table 18. Error CodesJacket Components - See Figure SECTION Replacement Parts13.2 Parts List 13.1 General InformationGas Train Components - See Figure Heat Exchanger Components - See Figure Electrical Components - See Figure Contact Customer Service at 800 900-9275Figure 35. Jacket Components Figure 36B. Internal Components, Sizes Figure 36A. Internal Components, SizesFigure 36C. Internal Components, Sizes Figure 37A. Gas Train Components, Sizes Figure 37B. Gas Train Components, Sizes Figure 38. Heat Exchanger Components Figure 39. Electrical Components Page Ambler, PA Tech. Service 800Service Parts 800 Warranty Service 800