Bradford-White Corp BNTV, BNTH, Modulating Boiler Brute Elite, Electrical Components - See Figure

Page 55

SIZE

SIZE

SIZE

SIZE

SIZE

SIZE

SIZE

SIZE

SIZE

SIZE

ITEM DESCRIPTION

BNTH 80

BNTH 105

BNTH 150

BNTH 210

BNTH 285

BNTH 399

BNTH 500

BNTH 600

BNTH 750

BNTH 850

BNTV 150

BNTV 199

BNTV 285

BNTV 399

BNTV 500

BNTV 600

BNTV 750

BNTV 850

70

Front Refractory Tile

RT2109000

RT2109000

RT2109000

RT2109000 RT2109000 RT2109000 RT2109000 RT2109000 RT2109000

RT2109000

71

Rear Refractory Tile

R50D2021

R50D2021

R50D2021

R50D2021

R50D2021

R50D2021

R50D2021

R50D2021

R50D2021

R50D2021

72

Main Burner w/gasket

R2069101

R2069102

R2069103

R2069104

R2069105

R2069106

R2069106

R2069107

R2069108

R2069109

73

Flame Sensor w/gasket

R2069200

R2069200

R2069200

R2069200

R2069200

R2069200

R2069200

R2069200

R2069200

R2069200

74

Ignitor w/gasket

R2069300

R2069300

R2069300

R2069300

R2069300

R2069300

R2069300

R2069300

R2069300

R2069300

74A

Ignitor Gasket

RW2013300

RW2013300

RW2013300

RW2013300

RW2013300

RW2013300

RW2013300

RW2013300

RW2013300

RW2013300

74B

Screw, Ignitor/

m4-.7X8mm

m4-.7X8mm

m4-.7X8mm

m4-.7X8mm

m4-.7X8mm

m4-.7X8mm

m4-.7X8mm

m4-.7X8mm

m4-.7X8mm

m4-.7X8mm

Flame Sensor

74C

Flame/Sensor Gasket

RW2013400

RW2013400

RW2013400

RW2013400 RW2013400 RW2013400 RW2013400 RW2013400 RW2013400 RW2013400

75

Air/Gas Channel (80-600)RS2108400

RS2108600

RS2108600

RS2108700

RS2108700

RS2108700

RS2108801

RS2108801

RS2115400

RS2115400

Air Adapter (750-850)

75A

Screw, Air/Gas

RS2109400

RS2109400

RS2109400

RS2109400

RS2109400

RS2109400

RS2109400

RS2109400

RF2029200

RF2029200

Channel

(5)

(5)

(5)

(5)

(5)

(5)

(5)

(5)

(5)

(5)

76

Drain

R10-143

R10-143

R10-143

R10-143

R10-143

R10-143

R10-143

R10-143

R10-143

R10-143

77

Sight Glass

R50D2020

R50D2020

R50D2020

R50D2020

R50D2020

R50D2020

R50D2020

R50D2020

R50D2020

R50D2020

Electrical Components – See Figure 39

80

Control Panel Enclosure R50D7001

R50D7001

R50D7001

R50D7001

R50D7001

R50D7001

R50D7001

R50D7001

R50D7001

R50D7001

81

Transformer

RE2108700

RE2108700

RE2108700

RE2108700 RE2108700 RE2108700 RE2108700 RE2108700 RE2108700

RE2108700

82

High Voltage Shield

R50D7002

R50D7002

R50D7002

R50D7002

R50D7002

R50D7002

R50D7002

R50D7002

R50D7002

R50D7002

83

Top Panel Bracket

R50D7003

R50D7003

R50D7003

R50D7003

R50D7003

R50D7003

R50D7003

R50D7003

R50D7003

R50D7003

84

Electronic Control

Contact Customer Service at 800 900-9275 x11

Module, Standard

84

Electronic Control

—

—

—

—

—

—

RS50D7008

RS50D7008

RS50D7008

RS50D7008

Module, CSD-1

85

Rocker Switch

RE2322700

RE2322700

RE2322700

RE2322700 RE2322700 RE2322700 RE2322700 RE2322700 RE2322700 RE2322700

86

Control Display

RE2333500

RE2333500

RE2333500

RE2333500

RE2333500

RE2333500

RE2333500

RE2333500

RE2333500

RE2333500

Control Display, CSD-1

—

—

—

—

—

—

RE2334000

RE2334000

RE2334000

RE2334000

87

Wire Harness

R50D7412

R50D7412

R50D7412

R50D7408

R50D7408

R50D7406

R50D7402

R50D7410

R50D7409

R50D7409

88

Wire Harness, CSD-1

—

—

—

—

—

—

R50D7404

R50D7411

R50D7413

R50D7413

89

Air Pressure Switch

RE2334700

RE2334700

RE2334700

RE2334700

RE2334700

—

RE2334700

RE2334700

E2334701

RE2334700

90

Water Flow Switch

—

—

—

—

—

RE0013100

RE0013100

RE0013100

RE0013100

RE0013100

Brute Elite

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Image 55

Contents BRUTE ELITE Installation and Operation InstructionsDocument Installation and Operation Instructions forGeneral Information TABLE OF CONTENTSBrute Elite Control Setup and Operation SECTIONSECTION Modes of Operation SECTION MaintenanceTrouble Shooting Replacement PartsModel Nomenclature SECTION General Information1.1 Introduction 1.2 Model IdentificationFigure 2. Location of Components, Sizes Figure 1. Location of Components, SizesFigure 4. Location of Components, Size Figure 3. Location of Components, SizeFigure 6. Location of Components, Size Figure 5. Location of Components, SizeFigure 7. Location of Components, Sizes 750 and 1.5 Unpacking 1.4 Warranty1.6 Dimensions 1.3 Appliance OverviewDimensions are nominal and are shown in inches, cm Figure 9. Dimensional Drawing, SizesSECTION Locating the Appliance Brute Elite is for indoor installations only2.1 Locating the Appliance 3.1.2 Ducted Combustion Air SECTION Venting and Combustion Air3.1 Combustion Air 3.1.1 Combustion Air From RoomFigure 10. Combustion Air and Vent Through Roof 3.2 VentingTable 5. Required Exhaust Vent Material E. CPVC exhaust pipe section 80-500 not incl 3.3 Locating Vent & Combustion Air Terminals3.2.1 Venting Requirements Unique to Canada A. exhaust vent terminal not included3.3.3 Vertical Vent Terminal 3.3.5 Installations in the Commonwealth of Massachusetts3.3.2 Side Wall Combustion Air Terminal 5. For concentric vent, follow instructions included with vent kitFigure 12. Combustion Air and Vent Through Side Wall 4. Inspection 3.4 Common Vent Test2. Approved Carbon Monoxide Detectors 3. Signage4.1 Gas Supply and Piping SECTION Gas Supply and Piping3. Refer to Tables 6A, 6B, 6C and 6D to size piping Table 6A SECTION Pump Requirements5.1 Brute Elite Boiler Flow and Head Requirements see Table 5.2 Brute Elite Water Heater Flow and Head Requirements see Table6A.1 BNTH System Piping Hot Supply Connections SECTION 6A Water Connections - BNTH Boiler6A.2 BNTH Cold Water Make-Up 1. Sentinel Performance Solutions Group 2. Hercules Chemical Company 6A.4 BNTH Suggested Piping Schematics6A.3 Freeze Protection 6A.5 Recognized ChemicalsFigure 15. Hydronic Piping - Single Boiler zoning with circulators Page Figure 17. Hydronic Piping - Multiple Boilers zoning with circulators Page Brute ElitePage Page Brute ElitePage Water Connections - BNTV Water Heater SECTION 6B6B.1 BNTV Water Quality 6B.2 Piping Requirements6B.6 BNTV Suggested Pumps 6B.5 BNTV Suggested Piping Schematics6B.3 Cold Water Make-Up 6B.4 Freeze Protectionwater hardness at job site Figure 25. DHW Piping, Two Heaters, One Vertical TankFigure 26. DHW Piping, Two Heaters, Two Vertical Tanks Caution Pump sizing must be based oponSECTION Electrical Connections 7.1 Main Power7.4 Hydronic Call for Heat 7.10 Lead Lag/ Cascading Wiring Connections7.2 Pump Connections 7.3 24Vac Transformer with Integral Circuit BreakerFigure 28. Lead-Lag / Cascading Wiring Connections Figure 29. Ladder Diagram 7.11 Wiring Diagrams see Figures 29 andFigure 30. Wiring Diagram all sizes 8.1 Display Navigation SECTION Brute Elite Control Setup and Operation8.2 Ignition Control- Sequence of Events 8.7 Outlet Water Temperature 8.3 Modulation Control8.5 Anti-Short Cycle ASC 8.5 High Limit8.12.2 Lead Lag Master/Slave Selection 8.12.5 Lead Lag Base Load Setting8.13 Boiler Pump Interrupt 8.12.1 Lead Lag Setpoint9.1 Hydronic Heating Demand 9.2 Hydronic Heating with Outdoor Reset9.4 Hydronic Heating Using External Modulation Control SECTION Modes of OperationLet’s consider the following example 9.5 Hydronic Heating Using Local Lead- Lag/Cascading Feature9.7 Warm Weather Shutdown 9.8 Domestic Hot Water Demand BNTV only9.9 Domestic Hot Water Heating Using External Modulation Control 10.2.1 Burner Operation 10.2 Operating the Burner and Set UpSECTION Operating Instructions 10.1 Filling the Boiler System3. WAIT FIVE 5 MINUTES 10.2.2 Boiler Setup and Adjustment10.3 Shutting Down Brute Elite 10.4 To Restart Brute EliteFigure 33A. Brute Elite Gas Valves 285, 399 and 80-285Figure 33B. Brute Elite Gas Valves 600, 750 and yearly, unless otherwise noted SECTION Maintenance11.1 System Maintenance 11.2 Appliance Maintenance and Component Description11.2.5 Flame Sensor 11.2.4 Ignitor AssemblyIgniters and sensors get hot and can cause burns or injury 11.2.7 Blower 11.2.6 Transformer with Integral Circuit Breaker11.2.8 Heat Exchanger Coils 12.1 Sequence of Operation SECTION Trouble Shooting12.3 Error Codes - See Table 11.2.9 Gas Pressure Switches optionalCODE# PROBLEMSOLUTION continued next pagesee Section Table 18. Error CodesJacket Components - See Figure SECTION Replacement Parts13.2 Parts List 13.1 General InformationGas Train Components - See Figure Heat Exchanger Components - See Figure Electrical Components - See Figure Contact Customer Service at 800 900-9275Figure 35. Jacket Components Figure 36B. Internal Components, Sizes Figure 36A. Internal Components, SizesFigure 36C. Internal Components, Sizes Figure 37A. Gas Train Components, Sizes Figure 37B. Gas Train Components, Sizes Figure 38. Heat Exchanger Components Figure 39. Electrical Components Page Ambler, PA Tech. Service 800Service Parts 800 Warranty Service 800