Bradford-White Corp Modulating Boiler, BNTH continued next page, Code#, Problem, Probable Cause

Page 50
CODE#

Page 50

 

BRADFORD WHITE CORP.

 

 

 

 

 

 

 

 

 

 

 

 

CODE#

PROBLEM

PROBABLE CAUSE

SOLUTION

 

 

 

 

 

COMMON LOCKOUT CODES

27

Internal error

Flame rod to ground

Check wiring / probe grounded, dirty probe

47

Flame rod to ground leakage

Faulty flame detector

Clean or replace flame detector

49

24VAC voltage low/high

Faulty transformer

Check/correct supply line voltage; replace faulty

 

 

 

transformer

52

Motor tachometer fault

Faulty fan / fan wiring

Check fan harness wiring for continuity; replace faulty

 

 

fan circuit

 

53

AC inputs phase reversed

 

Reverse 24V hot/neutral - use common ground

61

Anti short cycle

Call for heat will be held

Change ASC timer setting

 

 

until timer resets

 

62

Fan speed not proved

Dirty / defective fan

Clean or replace fan; check wiring

63

LCI off

Safety chain interrupt

Check flow switch, aux high limit, LWCO, gas

 

 

 

pressure switches, condensate level and correct

 

 

 

problem

69

Outlet high limit

High limit tripped

Determine cause: low/no flow, valves closed, settings

 

 

 

and correct

79

Outlet high limit

 

Check pump, time delay, valves closed, etc. and

80

DHW high limit

High limit reached

correct overtemp

81

Delta T inlet/outlet limit

 

 

 

82

Stack limit

High limit reached

Could be caused by high ambient temperature, or

 

 

 

high return water temperature

88

Outlet T-rise limit

High limit reached

Diagnose / repair cause of high temperature

90

Heat exchanger high limit

 

 

91

Inlet sensor fault

 

 

92

Outlet sensor fault

Faulty sensor or wiring

Check wiring / replace sensor; condition can be

93

DHW sensor fault

 

caused by short

95

Stack sensor fault

 

 

 

96

OAT temperature sensor fault

Faulty outdoor air

Check wiring and sensor for short; replace sensor

 

temperature sensor

is open or shorted

 

105

Flame detected

Flame exists at burner

Clean burner of soot or other debris that could

 

out of sequence

when it should not be

maintain flame

106

Flame lost in MFEP

Unstable flame during

 

 

 

 

107

Flame lost early in Run

lighting / flame proving

Check venting, gas supply pressure, burner, fan, etc.

 

 

sequence

 

108

Flame lost in Run

 

 

 

109

Ignition failed

Problem with ignitor, or

Check / replace ignitor, wiring; check for shorting

 

 

other ignition-related device

in ignitor cable

113

Flame circuit timeout

Flame not established

Check all combustion components; purge gas;

 

 

within expected time limit

check ignition source

122Lightoff rate proving failed

123Purge rate proving failed

128

Fan speed failed / prepurge

Fan did not reach

Check fan wiring; replace fan

129

Fan speed failed / preignition

expected RPM

 

 

 

130

Fan speed failed / ignition

 

 

131

Fan movement detected

Fan should not be moving

Check for common venting problems or otherwise

 

during standby

when not powered

forced air

132

Fan speed failed during run

Fan lost or gained speed

Fan overheating or otherwise failing; check cable;

 

 

during run sequence away

replace fan

 

 

from control spec

 

137

ILK failed to close

No power at interlock ILK

Check J5 pin 1 for power - if no power, confirm

 

 

 

safeties are closed

continued next page >

Image 50
Contents Installation and Operation Instructions for Installation and Operation InstructionsDocument BRUTE ELITESECTION TABLE OF CONTENTSBrute Elite Control Setup and Operation General InformationReplacement Parts SECTION MaintenanceTrouble Shooting SECTION Modes of Operation1.2 Model Identification SECTION General Information1.1 Introduction Model NomenclatureFigure 1. Location of Components, Sizes Figure 2. Location of Components, SizesFigure 3. Location of Components, Size Figure 4. Location of Components, SizeFigure 5. Location of Components, Size Figure 6. Location of Components, SizeFigure 7. Location of Components, Sizes 750 and 1.3 Appliance Overview 1.4 Warranty1.6 Dimensions 1.5 UnpackingFigure 9. Dimensional Drawing, Sizes Dimensions are nominal and are shown in inches, cm2.1 Locating the Appliance Brute Elite is for indoor installations onlySECTION Locating the Appliance 3.1.1 Combustion Air From Room SECTION Venting and Combustion Air3.1 Combustion Air 3.1.2 Ducted Combustion AirTable 5. Required Exhaust Vent Material 3.2 VentingFigure 10. Combustion Air and Vent Through Roof A. exhaust vent terminal not included 3.3 Locating Vent & Combustion Air Terminals3.2.1 Venting Requirements Unique to Canada E. CPVC exhaust pipe section 80-500 not incl5. For concentric vent, follow instructions included with vent kit 3.3.5 Installations in the Commonwealth of Massachusetts3.3.2 Side Wall Combustion Air Terminal 3.3.3 Vertical Vent TerminalFigure 12. Combustion Air and Vent Through Side Wall 3. Signage 3.4 Common Vent Test2. Approved Carbon Monoxide Detectors 4. Inspection3. Refer to Tables 6A, 6B, 6C and 6D to size piping SECTION Gas Supply and Piping4.1 Gas Supply and Piping 5.2 Brute Elite Water Heater Flow and Head Requirements see Table SECTION Pump Requirements5.1 Brute Elite Boiler Flow and Head Requirements see Table Table 6A6A.2 BNTH Cold Water Make-Up SECTION 6A Water Connections - BNTH Boiler6A.1 BNTH System Piping Hot Supply Connections 6A.5 Recognized Chemicals 6A.4 BNTH Suggested Piping Schematics6A.3 Freeze Protection 1. Sentinel Performance Solutions Group 2. Hercules Chemical CompanyFigure 15. Hydronic Piping - Single Boiler zoning with circulators Brute Elite Figure 17. Hydronic Piping - Multiple Boilers zoning with circulators Brute Elite PagePage Brute Elite PagePage 6B.2 Piping Requirements SECTION 6B6B.1 BNTV Water Quality Water Connections - BNTV Water Heater6B.4 Freeze Protection 6B.5 BNTV Suggested Piping Schematics6B.3 Cold Water Make-Up 6B.6 BNTV Suggested PumpsCaution Pump sizing must be based opon Figure 25. DHW Piping, Two Heaters, One Vertical TankFigure 26. DHW Piping, Two Heaters, Two Vertical Tanks water hardness at job site7.1 Main Power SECTION Electrical Connections7.3 24Vac Transformer with Integral Circuit Breaker 7.10 Lead Lag/ Cascading Wiring Connections7.2 Pump Connections 7.4 Hydronic Call for HeatFigure 28. Lead-Lag / Cascading Wiring Connections 7.11 Wiring Diagrams see Figures 29 and Figure 29. Ladder DiagramFigure 30. Wiring Diagram all sizes 8.2 Ignition Control- Sequence of Events SECTION Brute Elite Control Setup and Operation8.1 Display Navigation 8.5 High Limit 8.3 Modulation Control8.5 Anti-Short Cycle ASC 8.7 Outlet Water Temperature8.12.1 Lead Lag Setpoint 8.12.5 Lead Lag Base Load Setting8.13 Boiler Pump Interrupt 8.12.2 Lead Lag Master/Slave SelectionSECTION Modes of Operation 9.2 Hydronic Heating with Outdoor Reset9.4 Hydronic Heating Using External Modulation Control 9.1 Hydronic Heating Demand9.8 Domestic Hot Water Demand BNTV only 9.5 Hydronic Heating Using Local Lead- Lag/Cascading Feature9.7 Warm Weather Shutdown Let’s consider the following example9.9 Domestic Hot Water Heating Using External Modulation Control 10.1 Filling the Boiler System 10.2 Operating the Burner and Set UpSECTION Operating Instructions 10.2.1 Burner Operation10.4 To Restart Brute Elite 10.2.2 Boiler Setup and Adjustment10.3 Shutting Down Brute Elite 3. WAIT FIVE 5 MINUTESFigure 33B. Brute Elite Gas Valves 600, 750 and 80-285Figure 33A. Brute Elite Gas Valves 285, 399 and 11.2 Appliance Maintenance and Component Description SECTION Maintenance11.1 System Maintenance yearly, unless otherwise notedIgniters and sensors get hot and can cause burns or injury 11.2.4 Ignitor Assembly11.2.5 Flame Sensor 11.2.8 Heat Exchanger Coils 11.2.6 Transformer with Integral Circuit Breaker11.2.7 Blower 11.2.9 Gas Pressure Switches optional SECTION Trouble Shooting12.3 Error Codes - See Table 12.1 Sequence of Operationcontinued next page PROBLEMSOLUTION CODE#Table 18. Error Codes see Section13.1 General Information SECTION Replacement Parts13.2 Parts List Jacket Components - See FigureGas Train Components - See Figure Heat Exchanger Components - See Figure Contact Customer Service at 800 900-9275 Electrical Components - See FigureFigure 35. Jacket Components Figure 36A. Internal Components, Sizes Figure 36B. Internal Components, SizesFigure 36C. Internal Components, Sizes Figure 37A. Gas Train Components, Sizes Figure 37B. Gas Train Components, Sizes Figure 38. Heat Exchanger Components Figure 39. Electrical Components Brute Elite Warranty Service 800 Tech. Service 800Service Parts 800 Ambler, PA