Bradford-White Corp BNTV, BNTH, Modulating Boiler warranty Dimensional Drawing, Sizes

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Dimensions are nominal and are shown in inches, cm.

Page 10	BRADFORD WHITE CORP.

													CONNECTIONS
		W				L				H		AIR INLET			VENT		GAS
SIZE		IN	CM			IN	CM			IN	CM	IN	CM		IN	CM	NPT

80	25		64		19½		49		38¼		97	2	5.1	2		5.1	½
105	25		64		19½		49		38¼		97	2	5.1	2		5.1	½
150	25		64		19½		49		38¼		97	3	7.6	3		7.6	½
199/210	25		64		26¾		68		38¼		97	3	7.6	3		7.6	½
285	25		64		26¾		68		38¼ 97			4½	11	4½		11	¾
399	25		64		31½		80		38¼ 97			4½	11	4½		11	¾
500	25		64		37¾		96		38¼ 97			4½	11	4½		11	1
600	25		64		37¾		96		38¼ 97			4½	11	4½		11	1
750	25		64		51		130		38¼ 97			4½	11	6½		17	1½
850	25		64		55¼ 130				38¼ 97			4½	11	6½		17	1½

Dimensions are nominal and are shown in inches, cm.

*Brute Elite is shipped with adapters for the air and vent that accept standard pipe of the proper size and type.

		A		B	C		D		E		F		G		J		K	M		N
SIZE	IN	CM	IN	CM	IN CM	IN	CM	IN	CM	IN	CM	IN	CM	IN	CM	IN	CM	IN	CM	IN CM

80 BNTH	13½ 34		9½	24	18¼ 46	7½ 19		10¾	28	11¾ 30		13¾ 35		21	53	10¾ 27		15¼	39	13 33
105 BNTH	13½ 34		8	21	18¼ 46	6	16	10¾	28	11¾ 30		14¼ 36		21	53	8¾	22	15¼	39	13 33
150 BNTH	13¼ 34		5¼	14	18¼ 46	3¼	8	10¾	28	7½	19	14¼ 36		19½	49	7½	19	15¼	39	13 33
150 BNTV	13¼ 34		5¼	14	19 48	3¼	8	10¾	28	7½	19	14¼ 36		19½	49	7½	19	15¼	39	13 33
210 BNTH	20½ 52		5¼	14	18¼ 46	3¼	8	17¾	45	7½	19	14¼ 36		19½	49	11¾ 30		15¼	39	13 33
199 BNTV	20½ 52		5¼	14	19 48	3¼	8	17¾	45	7½	19	14¼ 36		19½	49	11¾ 30		15¼	39	13 33
285 BNTH	20¼ 52		7¼	19	19¼ 49	6¼ 16		11¼	29	13½ 34		14	36	15	38	17	43	18¾	48	13 33
285 BNTV	20¼ 52		7¼	19	19¾ 50	4¼ 16		11¼	29	13½ 34		14	36	15	38	17	43	18¾	48	13 33
399 BNTH	25	64	5¼	13	19¼ 49	4¼ 11		14¾	37	18½ 47		19¼ 49		16½	42	21¾ 55		18¾	48	13 33
399 BNTV	25	64	5¼	13	19¾ 50	4¼ 11		14¾	37	18½ 47		19¼ 49		16½	42	21¾ 55		18¾	48	13 33
500 BNTH	30¼ 77		5¼	13	19½ 50	4¼ 11		15¼	38	20	51	20½ 52		19	48	26	66	18¾	48	13 33
500 BNTV	30¼ 77		5¼	13	19¾ 50	4¼ 11		15¼	38	20	51	20½ 52		19	48	26	66	18¾	48	13 33
600 (both)	29¾ 76		5	13	19½ 50	4¼ 11		15	38	20	51	3	8	19	48	26	66	18¾	48	8¼ 21
750 (both)	35½ 90		6	15	19½ 50	5¼ 13		19	48	40½ 103		3¼	8	19	48	30¾ 78		18¾	48	8¼ 21
850 (both)	39¾ 101		6	15	19½ 50	5¼ 13		19	48	44¾ 114		3½	9	19	48	35	89	18¾	48	8¼ 21

Figure 9. Dimensional Drawing, Sizes 80-500.

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Contents Installation and Operation Instructions for Installation and Operation InstructionsDocument BRUTE ELITESECTION TABLE OF CONTENTSBrute Elite Control Setup and Operation General InformationReplacement Parts SECTION MaintenanceTrouble Shooting SECTION Modes of Operation1.2 Model Identification SECTION General Information1.1 Introduction Model NomenclatureFigure 1. Location of Components, Sizes Figure 2. Location of Components, SizesFigure 3. Location of Components, Size Figure 4. Location of Components, SizeFigure 5. Location of Components, Size Figure 6. Location of Components, SizeFigure 7. Location of Components, Sizes 750 and 1.3 Appliance Overview 1.4 Warranty1.6 Dimensions 1.5 UnpackingFigure 9. Dimensional Drawing, Sizes Dimensions are nominal and are shown in inches, cmSECTION Locating the Appliance Brute Elite is for indoor installations only2.1 Locating the Appliance 3.1.1 Combustion Air From Room SECTION Venting and Combustion Air3.1 Combustion Air 3.1.2 Ducted Combustion AirFigure 10. Combustion Air and Vent Through Roof 3.2 VentingTable 5. Required Exhaust Vent Material A. exhaust vent terminal not included 3.3 Locating Vent & Combustion Air Terminals3.2.1 Venting Requirements Unique to Canada E. CPVC exhaust pipe section 80-500 not incl5. For concentric vent, follow instructions included with vent kit 3.3.5 Installations in the Commonwealth of Massachusetts3.3.2 Side Wall Combustion Air Terminal 3.3.3 Vertical Vent TerminalFigure 12. Combustion Air and Vent Through Side Wall 3. Signage 3.4 Common Vent Test2. Approved Carbon Monoxide Detectors 4. Inspection4.1 Gas Supply and Piping SECTION Gas Supply and Piping3. Refer to Tables 6A, 6B, 6C and 6D to size piping 5.2 Brute Elite Water Heater Flow and Head Requirements see Table SECTION Pump Requirements5.1 Brute Elite Boiler Flow and Head Requirements see Table Table 6A6A.1 BNTH System Piping Hot Supply Connections SECTION 6A Water Connections - BNTH Boiler6A.2 BNTH Cold Water Make-Up 6A.5 Recognized Chemicals 6A.4 BNTH Suggested Piping Schematics6A.3 Freeze Protection 1. Sentinel Performance Solutions Group 2. Hercules Chemical CompanyFigure 15. Hydronic Piping - Single Boiler zoning with circulators Brute Elite Figure 17. Hydronic Piping - Multiple Boilers zoning with circulators Brute Elite PagePage Brute Elite PagePage 6B.2 Piping Requirements SECTION 6B6B.1 BNTV Water Quality Water Connections - BNTV Water Heater6B.4 Freeze Protection 6B.5 BNTV Suggested Piping Schematics6B.3 Cold Water Make-Up 6B.6 BNTV Suggested PumpsCaution Pump sizing must be based opon Figure 25. DHW Piping, Two Heaters, One Vertical TankFigure 26. DHW Piping, Two Heaters, Two Vertical Tanks water hardness at job site7.1 Main Power SECTION Electrical Connections7.3 24Vac Transformer with Integral Circuit Breaker 7.10 Lead Lag/ Cascading Wiring Connections7.2 Pump Connections 7.4 Hydronic Call for HeatFigure 28. Lead-Lag / Cascading Wiring Connections 7.11 Wiring Diagrams see Figures 29 and Figure 29. Ladder DiagramFigure 30. Wiring Diagram all sizes 8.1 Display Navigation SECTION Brute Elite Control Setup and Operation8.2 Ignition Control- Sequence of Events 8.5 High Limit 8.3 Modulation Control8.5 Anti-Short Cycle ASC 8.7 Outlet Water Temperature8.12.1 Lead Lag Setpoint 8.12.5 Lead Lag Base Load Setting8.13 Boiler Pump Interrupt 8.12.2 Lead Lag Master/Slave SelectionSECTION Modes of Operation 9.2 Hydronic Heating with Outdoor Reset9.4 Hydronic Heating Using External Modulation Control 9.1 Hydronic Heating Demand9.8 Domestic Hot Water Demand BNTV only 9.5 Hydronic Heating Using Local Lead- Lag/Cascading Feature9.7 Warm Weather Shutdown Let’s consider the following example9.9 Domestic Hot Water Heating Using External Modulation Control 10.1 Filling the Boiler System 10.2 Operating the Burner and Set UpSECTION Operating Instructions 10.2.1 Burner Operation10.4 To Restart Brute Elite 10.2.2 Boiler Setup and Adjustment10.3 Shutting Down Brute Elite 3. WAIT FIVE 5 MINUTESFigure 33A. Brute Elite Gas Valves 285, 399 and 80-285Figure 33B. Brute Elite Gas Valves 600, 750 and 11.2 Appliance Maintenance and Component Description SECTION Maintenance11.1 System Maintenance yearly, unless otherwise noted11.2.5 Flame Sensor 11.2.4 Ignitor AssemblyIgniters and sensors get hot and can cause burns or injury 11.2.7 Blower 11.2.6 Transformer with Integral Circuit Breaker11.2.8 Heat Exchanger Coils 11.2.9 Gas Pressure Switches optional SECTION Trouble Shooting12.3 Error Codes - See Table 12.1 Sequence of Operationcontinued next page PROBLEMSOLUTION CODE#Table 18. Error Codes see Section13.1 General Information SECTION Replacement Parts13.2 Parts List Jacket Components - See FigureGas Train Components - See Figure Heat Exchanger Components - See Figure Contact Customer Service at 800 900-9275 Electrical Components - See FigureFigure 35. Jacket Components Figure 36A. Internal Components, Sizes Figure 36B. Internal Components, SizesFigure 36C. Internal Components, Sizes Figure 37A. Gas Train Components, Sizes Figure 37B. Gas Train Components, Sizes Figure 38. Heat Exchanger Components Figure 39. Electrical Components Brute Elite Warranty Service 800 Tech. Service 800Service Parts 800 Ambler, PA