Bradford-White Corp Modulating Boiler, BNTH Table Of Contents, Section, General Information, A

Page 2

Page 2

BRADFORD WHITE CORP.

 

 

 

 

TABLE OF CONTENTS

SECTION 1.

 

General Information

 

1.1

Introduction

4

1.2

Model Identification

4

1.3

Appliance Overview

4

1.4

Warranty

9

1.5

Unpacking

9

1.6

Dimensions

9

SECTION 2.

 

Locating the Appliance

 

2.1

Locating the Appliance

11

2.2Locating Appliance for Correct Vent Distance

 

from Outside Wall or Roof Termination

11

Section 3.

 

Venting and Combustion Air

 

3.1

Combustion Air

12

3.1.1 Combustion Air From Room

12

3.1.2

Ducted Combustion Air

12

3.2

Venting

13

3.2.1

Venting Requirements Unique to Canada

14

3.3

Locating Vent & Combustion Air Terminals ...

14

3.3.1 Side Wall Vent Terminal

14

3.3.2 Side Wall Combustion Air Terminal

15

3.3.3

Vertical Vent Terminal

15

3.3.4 Vertical Combustion Air Terminal

15

3.3.5Installations in the Commonwealth of

 

Massachusetts

15

3.4

Common Vent Test

17

Section 4.

 

Gas Supply and Piping

 

4.1

Gas Supply and Piping

18

Section 5.

Pump Requirements

5.1Brute Elite Boiler Flow and

Head Requirements

19

5.2Brute Elite Water Heater

 

Flow and Head Requirements

19

Section 6A.

 

Water Connections - BNTH Boiler

 

6A.1

BNTH System Piping: Hot Supply Connections20

6A.2

BNTH Cold Water Make-Up

20

6A.3

Freeze Protection

21

6A.4

BNTH Suggested Piping Schematics

21

6A.5

Recognized Chemicals

21

Section 6B.

Water Connections - BNTV Water Heater

6B.1

BNTV Water Quality

29

6B.2

Piping Requirements

29

6B.3

Cold Water Make-Up

30

6B.4

Freeze Protection

30

6B.5

BNTV Suggested Piping Schematics

30

6B.6

BNTV Suggested Pumps

30

Section 7.

 

Electrical Connections

 

7.1

Main Power

32

7.2

Pump Connections

33

7.324 Vac Transformer with Integral

 

Circuit Breaker

33

7.4

Hydronic Call for Heat

33

7.5

Outdoor Air Temperature Sensor

33

7.6

Domestic Hot Water Connection

33

7.7System Sensor

 

(lead lag/cascading operation only)

33

7.8

External Control Connections

33

7.9

Optional Field Connections

33

7.10

Lead lag/ Cascading Wiring Connections

33

7.11

Wiring Diagrams

35

Section 8.

 

Brute Elite Control Setup and Operation

 

8.1

Display Navigation

37

8.2

Ignition Control - Sequence of Events

37

8.3

Modulation Control

38

8.4

Pump Control

38

8.5

Anti-Short Cycle (ASC)

38

8.5

High Limit

38

8.7

Outlet Water Temperature

38

8.8

Inlet Water Temperature

38

8.9

Heat Exchanger Temperature Rise

38

8.10

Stack Temperature

38

8.11 Domestic Hot Water Temperature

38

8.12

Lead Lag/Cascading

38

8.12.1

Lead Lag Setpoint

39

8.12.2 Lead Lag Master/Slave Selection

39

8.12.3

Lead Lag Address

39

8.12.4

Lead Lag Hysteresis

39

8.12.5 Lead Lag Base Load Setting

39

8.13

Boiler Pump Interrupt

39

Image 2
Contents Installation and Operation Instructions for Installation and Operation InstructionsDocument BRUTE ELITESECTION TABLE OF CONTENTSBrute Elite Control Setup and Operation General InformationReplacement Parts SECTION MaintenanceTrouble Shooting SECTION Modes of Operation1.2 Model Identification SECTION General Information1.1 Introduction Model NomenclatureFigure 1. Location of Components, Sizes Figure 2. Location of Components, SizesFigure 3. Location of Components, Size Figure 4. Location of Components, SizeFigure 5. Location of Components, Size Figure 6. Location of Components, SizeFigure 7. Location of Components, Sizes 750 and 1.3 Appliance Overview 1.4 Warranty1.6 Dimensions 1.5 UnpackingFigure 9. Dimensional Drawing, Sizes Dimensions are nominal and are shown in inches, cm2.1 Locating the Appliance Brute Elite is for indoor installations onlySECTION Locating the Appliance 3.1.1 Combustion Air From Room SECTION Venting and Combustion Air3.1 Combustion Air 3.1.2 Ducted Combustion AirTable 5. Required Exhaust Vent Material 3.2 VentingFigure 10. Combustion Air and Vent Through Roof A. exhaust vent terminal not included 3.3 Locating Vent & Combustion Air Terminals3.2.1 Venting Requirements Unique to Canada E. CPVC exhaust pipe section 80-500 not incl5. For concentric vent, follow instructions included with vent kit 3.3.5 Installations in the Commonwealth of Massachusetts3.3.2 Side Wall Combustion Air Terminal 3.3.3 Vertical Vent TerminalFigure 12. Combustion Air and Vent Through Side Wall 3. Signage 3.4 Common Vent Test2. Approved Carbon Monoxide Detectors 4. Inspection3. Refer to Tables 6A, 6B, 6C and 6D to size piping SECTION Gas Supply and Piping4.1 Gas Supply and Piping 5.2 Brute Elite Water Heater Flow and Head Requirements see Table SECTION Pump Requirements5.1 Brute Elite Boiler Flow and Head Requirements see Table Table 6A6A.2 BNTH Cold Water Make-Up SECTION 6A Water Connections - BNTH Boiler6A.1 BNTH System Piping Hot Supply Connections 6A.5 Recognized Chemicals 6A.4 BNTH Suggested Piping Schematics6A.3 Freeze Protection 1. Sentinel Performance Solutions Group 2. Hercules Chemical CompanyFigure 15. Hydronic Piping - Single Boiler zoning with circulators Brute Elite Figure 17. Hydronic Piping - Multiple Boilers zoning with circulators Brute Elite PagePage Brute Elite PagePage 6B.2 Piping Requirements SECTION 6B6B.1 BNTV Water Quality Water Connections - BNTV Water Heater6B.4 Freeze Protection 6B.5 BNTV Suggested Piping Schematics6B.3 Cold Water Make-Up 6B.6 BNTV Suggested PumpsCaution Pump sizing must be based opon Figure 25. DHW Piping, Two Heaters, One Vertical TankFigure 26. DHW Piping, Two Heaters, Two Vertical Tanks water hardness at job site7.1 Main Power SECTION Electrical Connections7.3 24Vac Transformer with Integral Circuit Breaker 7.10 Lead Lag/ Cascading Wiring Connections7.2 Pump Connections 7.4 Hydronic Call for HeatFigure 28. Lead-Lag / Cascading Wiring Connections 7.11 Wiring Diagrams see Figures 29 and Figure 29. Ladder DiagramFigure 30. Wiring Diagram all sizes 8.2 Ignition Control- Sequence of Events SECTION Brute Elite Control Setup and Operation8.1 Display Navigation 8.5 High Limit 8.3 Modulation Control8.5 Anti-Short Cycle ASC 8.7 Outlet Water Temperature8.12.1 Lead Lag Setpoint 8.12.5 Lead Lag Base Load Setting8.13 Boiler Pump Interrupt 8.12.2 Lead Lag Master/Slave SelectionSECTION Modes of Operation 9.2 Hydronic Heating with Outdoor Reset9.4 Hydronic Heating Using External Modulation Control 9.1 Hydronic Heating Demand9.8 Domestic Hot Water Demand BNTV only 9.5 Hydronic Heating Using Local Lead- Lag/Cascading Feature9.7 Warm Weather Shutdown Let’s consider the following example9.9 Domestic Hot Water Heating Using External Modulation Control 10.1 Filling the Boiler System 10.2 Operating the Burner and Set UpSECTION Operating Instructions 10.2.1 Burner Operation10.4 To Restart Brute Elite 10.2.2 Boiler Setup and Adjustment10.3 Shutting Down Brute Elite 3. WAIT FIVE 5 MINUTESFigure 33B. Brute Elite Gas Valves 600, 750 and 80-285Figure 33A. Brute Elite Gas Valves 285, 399 and 11.2 Appliance Maintenance and Component Description SECTION Maintenance11.1 System Maintenance yearly, unless otherwise notedIgniters and sensors get hot and can cause burns or injury 11.2.4 Ignitor Assembly11.2.5 Flame Sensor 11.2.8 Heat Exchanger Coils 11.2.6 Transformer with Integral Circuit Breaker11.2.7 Blower 11.2.9 Gas Pressure Switches optional SECTION Trouble Shooting12.3 Error Codes - See Table 12.1 Sequence of Operationcontinued next page PROBLEMSOLUTION CODE#Table 18. Error Codes see Section13.1 General Information SECTION Replacement Parts13.2 Parts List Jacket Components - See FigureGas Train Components - See Figure Heat Exchanger Components - See Figure Contact Customer Service at 800 900-9275 Electrical Components - See FigureFigure 35. Jacket Components Figure 36A. Internal Components, Sizes Figure 36B. Internal Components, SizesFigure 36C. Internal Components, Sizes Figure 37A. Gas Train Components, Sizes Figure 37B. Gas Train Components, Sizes Figure 38. Heat Exchanger Components Figure 39. Electrical Components Brute Elite Warranty Service 800 Tech. Service 800Service Parts 800 Ambler, PA