Bradford-White Corp BNTH, BNTV warranty Boiler Pump Interrupt, Lead Lag Setpoint, Lead Lag Address

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8.12.1 Lead Lag Setpoint

Brute Elite

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8.12.2Lead Lag Master/Slave Selection DANGER

Water temperature over 125°F (52°C) can cause severe burns instantly or death from scalds.

Children, disabled and elderly are at hightest risk of being scalded.

See instruction manual before setting temperature at heating appliance.

Feel water before bathing or showering.

If this appliance is used to produce water that could scald if too hot, such

as domestic hot water use, adjust the outlet

control (limit) or use temperature limiting valves to obtain a maximum water temperature of 125°F (52°C).

operation there are several settings in the "setup" menu structure that must be adjusted for the specific installation, each is covered in the following sections.

8.12.1 Lead Lag Setpoint

The lead lag setpoint is set from the "user" menu using the "LL" variable. This is the temperature the boiler is attempting to maintain at the system sensor. This setting doesn't control the boiler outlet temperature, so the water temperature at the boiler outlet may be much hotter than the system temperature setpoint. Adjust the LL setpoint to the desired operating temperature of the system.

8.12.2Lead Lag Master/Slave Selection

In the SETUP menu structure, the "LL" menu

allows the lead lag system to be turned on and the boiler to be configured as a master or slave control. In each lead lag system there can only be one master control, so proper selection is important to avoid operating issues. To set the boiler to lead lag "master" operation the LL menu should be set to "LDR". To set the boiler to slave, "SLA" should be selected.

8.12.3 Lead Lag Address

The Lead Lag address must be set for each boiler connected to the lead lag system. Each boiler must have a unique address selected for the system to work properly. Typically, the lead or master boiler should be set to address one and the remaining boilers should be set to values 2–8 depending upon how many boilers are installed in the system.

8.12.4 Lead Lag Hysteresis

The lead lag system uses a hysteresis value set in the setup menu, called, "HS". The hysteresis and setpoint values control the on and off points of the boiler. If the lead lag setpoint is adjusted to 120°F with a hysteresis value of 5°F the boiler will turn off when the water temperature reaches 125°F and will turn back on when the water temperature reaches 115°F. Set the hysteresis values to match the boiler to the system operating characteristics. Setting this value correctly

will help reduce the chance of short cycling.

8.12.5 Lead Lag Base Load Setting

The lead lag system uses a base load setting that is set through the "setup" menu called "bL". The base load setting identifies the firing rate that the operating boiler must achieve before the next boiler in the system is allowed to operate. The default setting is 50% to avoid short cycling and operating the boilers at higher, less efficient, firing rates.

8.13 Boiler Pump Interrupt

8.12.3 Lead Lag Address WARNING

Failure to plumb, pump and install the appliance correctly when using this feature may lead to reduced or no water flow through the heat exchanger, causing premature failure of the heat exchanger, personal injury or death. Please consult the factory with any questions regarding the use of this feature.

The boiler pump interrupt feature is used in some applications when the boiler is being used for both hydronic and domestic hot water heating. The interrupt jumper is used to turn off the boiler pump during a domestic hot water demand. For this to work properly the system must be plumbed and pumped to allow the domestic hot water pump to supply the flow and head requirements for the boiler and indirect water heater together. It is not necessary to use the interrupt jumper in all applications. Specific modes of operation that may require the use of this feature are shown in Section 6.

NAME

FUNCTION

VALUE

CH on

Burner demand begins when the

5°F

differential

outlet water temperature reaches

 

 

"Outlet water temperature setpoint"

 

 

minus "CH on differential"

 

CH off

Burner demand ends when the

5°F

differential

outlet water temperature reaches

 

 

"Outlet water temperature setpoint"

 

 

plus "CH off differential"

 

DHW on

Burner demand begins when the

2°F

differential

outlet water temperature reaches

(80-285)

 

"Outlet water temperature setpoint"

5°F

 

minus "DHW on differential"

(399-850)

DHW off

Burner demand ends when the

10°F

differential

outlet water temperature reaches

(80-285)

 

"Outlet water temperature setpoint"

5°F

 

plus "DHW off differential"

(399-850)

Pump

Operates the pump for the overrun

1 or 5

overrun

time after the burner demand

minutes

 

has ended

 

High

Locks the boiler out when the high

200°F

limit

limit temperature is reached

 

 

(requires manual reset)

 

Flame

Flame signals lower than the flame

0.8Vdc

threshold

threshold interrupt burner operation

 

DHW

Time for domestic hot water priority

60 min.

priority time

 

 

 

Table 15. Default Control Settings.

 

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Contents BRUTE ELITE Installation and Operation InstructionsDocument Installation and Operation Instructions forGeneral Information TABLE OF CONTENTSBrute Elite Control Setup and Operation SECTIONSECTION Modes of Operation SECTION MaintenanceTrouble Shooting Replacement PartsModel Nomenclature SECTION General Information1.1 Introduction 1.2 Model IdentificationFigure 2. Location of Components, Sizes Figure 1. Location of Components, SizesFigure 4. Location of Components, Size Figure 3. Location of Components, SizeFigure 6. Location of Components, Size Figure 5. Location of Components, SizeFigure 7. Location of Components, Sizes 750 and 1.5 Unpacking 1.4 Warranty1.6 Dimensions 1.3 Appliance OverviewDimensions are nominal and are shown in inches, cm Figure 9. Dimensional Drawing, SizesBrute Elite is for indoor installations only SECTION Locating the Appliance2.1 Locating the Appliance 3.1.2 Ducted Combustion Air SECTION Venting and Combustion Air3.1 Combustion Air 3.1.1 Combustion Air From Room3.2 Venting Figure 10. Combustion Air and Vent Through RoofTable 5. Required Exhaust Vent Material E. CPVC exhaust pipe section 80-500 not incl 3.3 Locating Vent & Combustion Air Terminals3.2.1 Venting Requirements Unique to Canada A. exhaust vent terminal not included3.3.3 Vertical Vent Terminal 3.3.5 Installations in the Commonwealth of Massachusetts3.3.2 Side Wall Combustion Air Terminal 5. For concentric vent, follow instructions included with vent kitFigure 12. Combustion Air and Vent Through Side Wall 4. Inspection 3.4 Common Vent Test2. Approved Carbon Monoxide Detectors 3. SignageSECTION Gas Supply and Piping 4.1 Gas Supply and Piping3. Refer to Tables 6A, 6B, 6C and 6D to size piping Table 6A SECTION Pump Requirements5.1 Brute Elite Boiler Flow and Head Requirements see Table 5.2 Brute Elite Water Heater Flow and Head Requirements see TableSECTION 6A Water Connections - BNTH Boiler 6A.1 BNTH System Piping Hot Supply Connections6A.2 BNTH Cold Water Make-Up 1. Sentinel Performance Solutions Group 2. Hercules Chemical Company 6A.4 BNTH Suggested Piping Schematics6A.3 Freeze Protection 6A.5 Recognized ChemicalsFigure 15. Hydronic Piping - Single Boiler zoning with circulators Page Figure 17. Hydronic Piping - Multiple Boilers zoning with circulators Page Brute ElitePage Page Brute ElitePage Water Connections - BNTV Water Heater SECTION 6B6B.1 BNTV Water Quality 6B.2 Piping Requirements6B.6 BNTV Suggested Pumps 6B.5 BNTV Suggested Piping Schematics6B.3 Cold Water Make-Up 6B.4 Freeze Protectionwater hardness at job site Figure 25. DHW Piping, Two Heaters, One Vertical TankFigure 26. DHW Piping, Two Heaters, Two Vertical Tanks Caution Pump sizing must be based oponSECTION Electrical Connections 7.1 Main Power7.4 Hydronic Call for Heat 7.10 Lead Lag/ Cascading Wiring Connections7.2 Pump Connections 7.3 24Vac Transformer with Integral Circuit BreakerFigure 28. Lead-Lag / Cascading Wiring Connections Figure 29. Ladder Diagram 7.11 Wiring Diagrams see Figures 29 andFigure 30. Wiring Diagram all sizes SECTION Brute Elite Control Setup and Operation 8.1 Display Navigation8.2 Ignition Control- Sequence of Events 8.7 Outlet Water Temperature 8.3 Modulation Control8.5 Anti-Short Cycle ASC 8.5 High Limit8.12.2 Lead Lag Master/Slave Selection 8.12.5 Lead Lag Base Load Setting8.13 Boiler Pump Interrupt 8.12.1 Lead Lag Setpoint9.1 Hydronic Heating Demand 9.2 Hydronic Heating with Outdoor Reset9.4 Hydronic Heating Using External Modulation Control SECTION Modes of OperationLet’s consider the following example 9.5 Hydronic Heating Using Local Lead- Lag/Cascading Feature9.7 Warm Weather Shutdown 9.8 Domestic Hot Water Demand BNTV only9.9 Domestic Hot Water Heating Using External Modulation Control 10.2.1 Burner Operation 10.2 Operating the Burner and Set UpSECTION Operating Instructions 10.1 Filling the Boiler System3. WAIT FIVE 5 MINUTES 10.2.2 Boiler Setup and Adjustment10.3 Shutting Down Brute Elite 10.4 To Restart Brute Elite80-285 Figure 33A. Brute Elite Gas Valves 285, 399 andFigure 33B. Brute Elite Gas Valves 600, 750 and yearly, unless otherwise noted SECTION Maintenance11.1 System Maintenance 11.2 Appliance Maintenance and Component Description11.2.4 Ignitor Assembly 11.2.5 Flame SensorIgniters and sensors get hot and can cause burns or injury 11.2.6 Transformer with Integral Circuit Breaker 11.2.7 Blower11.2.8 Heat Exchanger Coils 12.1 Sequence of Operation SECTION Trouble Shooting12.3 Error Codes - See Table 11.2.9 Gas Pressure Switches optionalCODE# PROBLEMSOLUTION continued next pagesee Section Table 18. Error CodesJacket Components - See Figure SECTION Replacement Parts13.2 Parts List 13.1 General InformationGas Train Components - See Figure Heat Exchanger Components - See Figure Electrical Components - See Figure Contact Customer Service at 800 900-9275Figure 35. Jacket Components Figure 36B. Internal Components, Sizes Figure 36A. Internal Components, SizesFigure 36C. Internal Components, Sizes Figure 37A. Gas Train Components, Sizes Figure 37B. Gas Train Components, Sizes Figure 38. Heat Exchanger Components Figure 39. Electrical Components Page Ambler, PA Tech. Service 800Service Parts 800 Warranty Service 800