Bradford-White Corp BWCV warranty Internet Version for Reference Only, Copper Brute, Page

Page 15
Figure 5. Water Heater Piping — Multiple Heaters, One Tank.

Internet Version for Reference Only

Copper Brute II

Page 15

 

 

 

 

LOCATION OF FACTORY-MOUNTED PUMP

5

5

4

3

KEY:

WATER CATEGORY

GRAIN HARDNESS PER GALLON

S = SOFT

1 THROUGH 7.5

N = NORMAL

7.6 THROUGH 17

H = HARD

OVER 17

PPM / 17.1 = Grains Per Gallon

6

CWMU

1

. RECIRC

SUPPLY

2

CAUTION: THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND VALVING, CHECK WITH LOCAL CODES AND ORDINANCES FOR ADDITIONAL REQUIREMENTS.

LEGEND

 

 

THERMOMETER

 

EXPANSION TANK

 

 

TEMPERATURE

TPRV

 

SENSOR

 

 

GLOBE VALVE

PRV

3-WAY VALVE

CHECK VALVE

 

VALVE

PRESSURE REDUCING

PUMP

VALVE

 

NOTES:

1.OPTIONAL CWMU & RECIRC. LINE LOCATION.

2.LOCATE PENNANT DHW SENSOR OR REMOTE AQUASTAT WELL IN LOWER 1/3 OF TANK.

3.BACK FLOW PREVENTER MAY BE REQUIRED. CHECK LOCAL CODES.

4.THERMAL EXPANSION TANK MAY BE REQUIRED. CHECK LOCAL CODES.

5.WHEN USING FACTORY MOUNTED PUMP, MAX PIPE LENGTH IS 30 FEET TOTAL, SIX 90° ELBOWS , FULL PIPE SIZE.

6.COMMON PIPING, SHOWN WITH HEAVY LINES, MUST BE SIZED FOR MAXIMUM COMBINED HEATER FLOW RATE.

7.CAUTION: PUMP SIZING MUST BE BASED UPON WATER HARDNESS AT JOB SITE

8.MINIMUM INLET WATER TEMPERATURE IS 120°F.

Figure 5. Water Heater Piping — Multiple Heaters, One Tank.

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Contents Copper Brute Internet Version for Reference OnlyInstallation and Operation Instructions for Installation and Operation InstructionsSECTION 9. Wiring Diagrams TABLE OF CONTENTSSECTION 7. Maintenance SECTION 8. Trouble ShootingSECTION General Information 1.1 Introduction1.2 Model Identification 1.4 Dimensions 1.3 Warranty1.5 Locating the Appliance Figure 1. Dimensional Data 2.1 Combustion Air SECTION Venting and Combustion Air1.6 Locating Pump-Mounted Water Heater with Respect to Storage Tanks From Outside Wall2.1.2 Intake Combustion Air 2.2.3 Common Venting Systems 2.2 Venting2.2.1 Vent Categories 2.2.2 Category I VentFigure 3. Combustion Air and Vent Through Side Wall 2.3.2 Side Wall Combustion Air Terminal 2.3 Locating Vent & Combustion Air TerminalsImportant Note Massachusetts Code Requirement 2.3.1 Side Wall Vent Terminal2.3.4 Vertical Combustion Air Terminal 2.4 Common Vent Test2.5 Vent Terminals for Outdoor Units 2.3.3 Vertical Vent Terminal3.1 Gas Supply and Piping SECTION Gas Supply and Piping4.3 Water Flow Requirements - Water Heater SECTION Water Connections Copper Brute II Water Heater4.1 Water System Piping Water Heater 4.2 Hot Water Supply Piping - Water HeaterFigure 4. Water Heater Piping - One Heater, One Tank Table 8. Water Flow RequirementsFigure 5. Water Heater Piping - Multiple Heaters, One Tank Figure 6. Water Heater Piping - One Heater, Multiple Tanks Figure 7. Water Heater Piping - Multiple Heaters, Multiple Tanks 4.5 Freeze Protection - Water Heater 5.1 Main PowerSECTION Electrical Connections 4.4 Combined Water Heating potable and Space Heating - Water HeaterAVERTISSEMENT 5.3 External Staging Control WiringSECTION Operating Instructions 6.1 Sequence of Operation6.2 Programming the Temperature Control 6.2.3 Programming 6.2.1 System Piping “Primary Secondary Piping”“Parallel Piping” 6.2.2 Choosing the Mode6.3.3 for more information BOIL MAX Boiler Maximum Temperature Boiler Start BOIL START The BOIL Mechanical aquastat in a domestic hot water storage tank 6.2.4 Choosing the Mode for your ApplicationMode 5 Primary secondary piping with outdoor reset 6.3 Advanced Topics6.3.1 Differential 6.3.2 Staging Mode6.3.3 Boiler Minimum BOIL MIN 6.3.7 Set point Operation 6.3.4 Boiler Maximum BOIL MAX6.3.5 Boiler Target Temperature 6.3.6 Pump Operation6.3.9 Outdoor Reset Operation Outdoor Design OUTDR DSGN - The6.3.10 External Heater Operation 6.3.12 Advanced Programming Mode 6.4 Operating the Burner and Set Up6.4.1 Set Up for 0 to 2500 Feet Altitude 6.3.11 Limit Controls6.6 To Restart the Copper Brute SECTION Maintenance7.1 System Maintenance 6.5 Shutting Down the Copper Brute7.2 Appliance Maintenance and Component Description 7.2.2 Filter 7.2.4 Manual Reset High Limit Control7.2.5 Automatic Reset High Limit Control 7.2.1 Burners7.2.11 Blowers 7.2.12 Flow Switch7.2.9 Ignition Sensors 7.2.10 Transformer8.3 Short Cycling SECTION Trouble Shooting8.1 Resolving Lockouts 8.2 Delayed Ignition - Possible CausesDESCRIPTION OF ERROR ERROR DISPLAYED8.6 Troubleshooting Copper Brute II Controls Figure 18. Copper Brute II 500 - 750 Ladder Diagram SECTION Wiring DiagramsFigure 19. Copper Brute II 1000 Ladder Diagram Figure 20. Copper Brute II 1250 - 2000 Ladder Diagram Figure 21. Copper Brute II 500 - 1000 Wiring Schematic Figure 22. Copper Brute II 1250 - 2000 Wiring Schematic Note Positions of field wiring terminals may vary, but Figure 23. Field Wiringterminal designations are as indicated MODE Reference OnlyWiring for Modes 1 Figure 24. FieldCopper Brute II 1250, 1500, 1750 & 2000 4-Stage Heater Version for Reference Only25. Field Wiring for Mode Internet
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