Bradford-White Corp BWCV warranty SECTION Electrical Connections, Main Power, Temperature Control

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4.4Combined Water Heating (potable) and Space Heating — Water Heater

Internet Version for Reference Only

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Bradford White

 

 

 

 

4.4Combined Water Heating (potable) and Space Heating — Water Heater

NOTE: These systems are not allowed in all localities. Be sure to consult local codes.

Piping and components connected to this water heater for the space heating application shall be suitable for use with potable water.

Toxic chemicals, such as used for heater treatment, shall not be introduced into the potable water used for space heating.

This water heater when used to supply potable water shall not be connected to any heating system or component(s) previously used with a non-potable water heating appliance.

When the system requires water for heating at temperatures higher than required for other uses, an anti-scald mixing or tempering valve shall be installed to temper the water for those uses in order to reduce scald hazard potential.

Single pole switches, including those of safety controls and protective devices must not be wired in a grounded line.

All electrical connections are made in the field wiring terminal strip, which is located at the right side of the appliance.

NOTE: All internal electrical components have been prewired. No attempt should be made to connect electrical wires to any other location except the wiring box.

5.1Main Power

Connect a 15 amp. fused, 120-volt supply to the

main power switch (hot leg is connected directly to switch). Neutral leg is connected directly to the white wire. Ground wire can be connected to the grounding screw in the box or on the switch.

Wiring diagrams are shown in Section 10 in Figures 18 through 22. Field wiring is shown in Section 10 in Figures 23 and 25.

4.5Freeze Protection – Water Heater

Although Copper Brute II water heaters are

design-certified for outdoor installations, such installations are not recommended in areas subject to freezing temperatures, unless proper precautions are taken.

Power outage, interruption of gas supply, failure of system components, activation of safety devices, etc., may prevent a heater from firing. Any time a heater is subjected to freezing conditions, and the heater is not able to fire, and/or the water is not able to circulate, there is a risk of freezing in the heater or in the pipes in the system. When water freezes, it expands. This can result in bursting of pipes in the system, or damage to the heater, which could result in leaking or flooding conditions.

Contact the local factory representative or Bradford White for additional information.

SECTION 5.

Electrical Connections

5.1Main Power WARNING

The appliance must be electrically grounded in accordance with the requirements of the authority having jurisdiction or, in the absence of such requirements, with the latest edition of the National Electrical Code, ANSI/NFPA 70, in the U.S. and with latest edition of CSA C22.1 Canadian Electrical Code, Part 1, in Canada. Do not rely on the gas

or water piping to ground the metal parts of the heater. Plastic pipe or dielectric unions may isolate the heater electrically. Service and maintenance personnel, who work on or around the heater, may be standing on wet floors and could be electrocuted by an ungrounded heater.

5.2 Temperature Control

5.2.1Temperature Control Description

The field wiring panel is located on the right side

of the heater, and is shown in Figure 8. The following components are connected to the field wiring panel:

Temperature sensor: The sensor supplied loose with the heater is installed in the piping or tank, per the suggested piping diagrams, and connected to the “S C2” and “SUP S” terminals. See section 6.2 for “Mode” definitions and Figures 24 and 25 for field wiring schematics.

Field Installed Pump: A pump contactor can be wired to the “PMP” and “PMP” terminals (these terminals supply 24VAC to close the contactor whenever the heater pump would be operated). Note that in some cases, the heater pump is operated continuously.

External Alarm: An external power supply and alarm can be connected to the “ALRM” and “ALRM” terminals. In the event of an ignition system lockout, a contact closure occurs across these terminals.

External Heat Demand Indication: 24VAC is present across the “HT OUT” and “LWCO GND” terminals whenever the temperature control sees a system heat demand. This can be used to power a contactor (0.5 Amp, maximum) for devices operated whenever the heater could fire (combustion air fans, motorized louvers, etc.) NOTE: In some cases, the temperature control will always see a heat demand in the system, such as when the “Ht D” and Com D” terminals are jumpered.

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Contents Installation and Operation Instructions Internet Version for Reference OnlyInstallation and Operation Instructions for Copper BruteSECTION 8. Trouble Shooting TABLE OF CONTENTSSECTION 7. Maintenance SECTION 9. Wiring DiagramsSECTION General Information 1.1 Introduction1.2 Model Identification 1.4 Dimensions 1.3 Warranty1.5 Locating the Appliance Figure 1. Dimensional Data From Outside Wall SECTION Venting and Combustion Air1.6 Locating Pump-Mounted Water Heater with Respect to Storage Tanks 2.1 Combustion Air2.1.2 Intake Combustion Air 2.2.2 Category I Vent 2.2 Venting2.2.1 Vent Categories 2.2.3 Common Venting SystemsFigure 3. Combustion Air and Vent Through Side Wall 2.3.1 Side Wall Vent Terminal 2.3 Locating Vent & Combustion Air TerminalsImportant Note Massachusetts Code Requirement 2.3.2 Side Wall Combustion Air Terminal2.3.3 Vertical Vent Terminal 2.4 Common Vent Test2.5 Vent Terminals for Outdoor Units 2.3.4 Vertical Combustion Air TerminalSECTION Gas Supply and Piping 3.1 Gas Supply and Piping4.2 Hot Water Supply Piping - Water Heater SECTION Water Connections Copper Brute II Water Heater4.1 Water System Piping Water Heater 4.3 Water Flow Requirements - Water HeaterTable 8. Water Flow Requirements Figure 4. Water Heater Piping - One Heater, One TankFigure 5. Water Heater Piping - Multiple Heaters, One Tank Figure 6. Water Heater Piping - One Heater, Multiple Tanks Figure 7. Water Heater Piping - Multiple Heaters, Multiple Tanks 4.4 Combined Water Heating potable and Space Heating - Water Heater 5.1 Main PowerSECTION Electrical Connections 4.5 Freeze Protection - Water Heater5.3 External Staging Control Wiring AVERTISSEMENTSECTION Operating Instructions 6.1 Sequence of Operation6.2 Programming the Temperature Control 6.2.2 Choosing the Mode 6.2.1 System Piping “Primary Secondary Piping”“Parallel Piping” 6.2.3 Programming6.3.3 for more information BOIL MAX Boiler Maximum Temperature Boiler Start BOIL START The BOIL 6.2.4 Choosing the Mode for your Application Mechanical aquastat in a domestic hot water storage tank6.3 Advanced Topics Mode 5 Primary secondary piping with outdoor reset6.3.1 Differential 6.3.2 Staging Mode6.3.3 Boiler Minimum BOIL MIN 6.3.6 Pump Operation 6.3.4 Boiler Maximum BOIL MAX6.3.5 Boiler Target Temperature 6.3.7 Set point Operation6.3.9 Outdoor Reset Operation Outdoor Design OUTDR DSGN - The6.3.10 External Heater Operation 6.3.11 Limit Controls 6.4 Operating the Burner and Set Up6.4.1 Set Up for 0 to 2500 Feet Altitude 6.3.12 Advanced Programming Mode6.5 Shutting Down the Copper Brute SECTION Maintenance7.1 System Maintenance 6.6 To Restart the Copper Brute7.2 Appliance Maintenance and Component Description 7.2.1 Burners 7.2.4 Manual Reset High Limit Control7.2.5 Automatic Reset High Limit Control 7.2.2 Filter7.2.10 Transformer 7.2.12 Flow Switch7.2.9 Ignition Sensors 7.2.11 Blowers8.2 Delayed Ignition - Possible Causes SECTION Trouble Shooting8.1 Resolving Lockouts 8.3 Short CyclingERROR DISPLAYED DESCRIPTION OF ERROR8.6 Troubleshooting Copper Brute II Controls SECTION Wiring Diagrams Figure 18. Copper Brute II 500 - 750 Ladder DiagramFigure 19. Copper Brute II 1000 Ladder Diagram Figure 20. Copper Brute II 1250 - 2000 Ladder Diagram Figure 21. Copper Brute II 500 - 1000 Wiring Schematic Figure 22. Copper Brute II 1250 - 2000 Wiring Schematic Note Positions of field wiring terminals may vary, but Figure 23. Field Wiringterminal designations are as indicated Figure 24. Field Reference OnlyWiring for Modes 1 MODEInternet Version for Reference Only25. Field Wiring for Mode Copper Brute II 1250, 1500, 1750 & 2000 4-Stage Heater
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