Bradford-White Corp BWCV warranty Venting, Internet Version for Reference Only, Bradford White

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2.2 Venting

Internet Version for Reference Only

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Bradford White

 

 

 

 

2.2 Venting

2.2.1 Vent Categories

Depending upon desired Copper Brute II venting, it may be considered a Category I or a Category III appliance. In general, a vertical vent system will

be a Category I system. However, in rare instances, a Copper Brute II vertical vent system may be considered Category III. In the U.S., the National Fuel Gas Code (ANSI Z223.1-Latest Edition), or in Canada the CSA B149.1 (latest edition), defines a Category

I vent system, and includes rules and tables to size these vent systems. If the Copper Brute II vertical vent system does not satisfy the criteria for Category I venting, it must be vented as a Category III system.

All Copper Brute II vent systems which discharge horizontally (without the use of a power venter) are considered Category III vent systems.

2.2.2 Category I Vent

When vented as a category I appliance, the vent system must conform to the National Fuel Gas Code (ANSI Z223.1-Latest Edition) in the U.S., or in Canada, to CSA B149.1 (latest edition). The vent system must be sized and installed for a Category I Fan-Assisted Appliance.

If chimney height is greater than 25 feet, or if multiple units are vented into the same vertical vent, a barometric damper must be installed on each appliance, such that the flue draft does not exceed (negative) 0.1" w.c.

If using a power venter for any type of Category I venting, the draft should be set between (negative) 0.01 and 0.10" w.c.

2.2.3Common Venting Systems

Copper Brute II heaters are Category I fan-

assisted when vented vertically and adhering to all applicable codes. Copper Brute II heaters are not allowed to be vented into a common horizontal vent system, unless a properly sized vent fan is used, and the common vent system is properly designed by the vent fan manufacturer or a qualified engineer. When common venting Copper Brute II fan-assisted unit with other appliances through one shared vertical duct called a “common vent”, special care must be taken by the installer to ensure safe operation. In the event that the common vent is blocked, it is possible, especially for fan-assisted devices, to vent backwards through non-operating appliances sharing the vent, allowing combustion products to infiltrate occupied spaces.

If the appliances are allowed to operate in this condition, serious injury or death may occur.

2.2.1 Vent CategoriesWARNING

Operation of appliances with a blocked common vent may lead to serious injury or death. Safety devices must be implemented to prevent blocked common vent operation. If safe operation of all appliances connected to a common vent cannot be assured, including prevention of spillage of flue gasses into living spaces, common venting should not be applied, and appliances should each be vented separately.

It is for this reason that, in addition to following proper vent sizing, construction and safety requirements from the National Fuel Gas Code, ANSI Z223.1 or in Canada, from CSA B149.1 as well as all applicable local codes, it is required that installers provide some means to prevent operation with a blocked common vent. It is suggested that a blocked vent safety system be employed such that if the switch from one appliance trips due to excessive stack spill or back pressure indicating a blocked vent condition, that all appliances attached to the vent be locked out and prevented from operating. Note that the Copper Brute II is equipped with a blocked vent safety (pressure) switch, as shipped. However, this safety switch has only been designed and tested to be effective in installations where the Copper Brute II is vented separately and NOT common vented with other appliances. As an additional precaution, it is recommended that a Carbon Monoxide (CO) alarm be installed in all enclosed spaces containing combustion appliances. If assistance is required in determining how a blocked vent safety system should be connected to a Bradford White product, please call the Bradford White Service Department at (800) 334-3393. Refer to the installation and operating instructions on all appliances to be common vented for instructions, warnings, restrictions and safety requirements. If safe operation of all appliances connected to a common vent cannot be assured, including prevention of spillage of flue gasses into living spaces, common venting should not be applied, and appliances should each be vented separately.

2.2.4 Category III Vent

When the Copper Brute II is vented with horizontal discharge, it must be installed per this installation manual and the venting system manufacturer’s installation instructions. The vent system must be sealed stainless steel, per Table 5.

Route the vent pipe to the heater as directly as possible. Seal all joints and provide adequate hangers as required in the venting system manufacturer’s Installation Instructions. Horizontal portions of the venting system must be supported to prevent sagging and may not have any low sections that could trap condensate. The unit must not support the weight of

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Contents Internet Version for Reference Only Installation and Operation Instructions forInstallation and Operation Instructions Copper BruteTABLE OF CONTENTS SECTION 7. MaintenanceSECTION 8. Trouble Shooting SECTION 9. Wiring Diagrams1.2 Model Identification SECTION General Information1.1 Introduction 1.5 Locating the Appliance 1.4 Dimensions1.3 Warranty Figure 1. Dimensional Data SECTION Venting and Combustion Air 1.6 Locating Pump-Mounted Water Heater with Respect to Storage TanksFrom Outside Wall 2.1 Combustion Air2.1.2 Intake Combustion Air 2.2 Venting 2.2.1 Vent Categories2.2.2 Category I Vent 2.2.3 Common Venting SystemsFigure 3. Combustion Air and Vent Through Side Wall 2.3 Locating Vent & Combustion Air Terminals Important Note Massachusetts Code Requirement2.3.1 Side Wall Vent Terminal 2.3.2 Side Wall Combustion Air Terminal2.4 Common Vent Test 2.5 Vent Terminals for Outdoor Units2.3.3 Vertical Vent Terminal 2.3.4 Vertical Combustion Air TerminalSECTION Gas Supply and Piping 3.1 Gas Supply and PipingSECTION Water Connections Copper Brute II Water Heater 4.1 Water System Piping Water Heater4.2 Hot Water Supply Piping - Water Heater 4.3 Water Flow Requirements - Water HeaterTable 8. Water Flow Requirements Figure 4. Water Heater Piping - One Heater, One TankFigure 5. Water Heater Piping - Multiple Heaters, One Tank Figure 6. Water Heater Piping - One Heater, Multiple Tanks Figure 7. Water Heater Piping - Multiple Heaters, Multiple Tanks 5.1 Main Power SECTION Electrical Connections4.4 Combined Water Heating potable and Space Heating - Water Heater 4.5 Freeze Protection - Water Heater5.3 External Staging Control Wiring AVERTISSEMENT6.2 Programming the Temperature Control SECTION Operating Instructions6.1 Sequence of Operation 6.2.1 System Piping “Primary Secondary Piping” “Parallel Piping”6.2.2 Choosing the Mode 6.2.3 Programming6.3.3 for more information BOIL MAX Boiler Maximum Temperature Boiler Start BOIL START The BOIL 6.2.4 Choosing the Mode for your Application Mechanical aquastat in a domestic hot water storage tank6.3 Advanced Topics Mode 5 Primary secondary piping with outdoor reset6.3.3 Boiler Minimum BOIL MIN 6.3.1 Differential6.3.2 Staging Mode 6.3.4 Boiler Maximum BOIL MAX 6.3.5 Boiler Target Temperature6.3.6 Pump Operation 6.3.7 Set point Operation6.3.10 External Heater Operation 6.3.9 Outdoor Reset OperationOutdoor Design OUTDR DSGN - The 6.4 Operating the Burner and Set Up 6.4.1 Set Up for 0 to 2500 Feet Altitude6.3.11 Limit Controls 6.3.12 Advanced Programming ModeSECTION Maintenance 7.1 System Maintenance6.5 Shutting Down the Copper Brute 6.6 To Restart the Copper Brute7.2 Appliance Maintenance and Component Description 7.2.4 Manual Reset High Limit Control 7.2.5 Automatic Reset High Limit Control7.2.1 Burners 7.2.2 Filter7.2.12 Flow Switch 7.2.9 Ignition Sensors7.2.10 Transformer 7.2.11 BlowersSECTION Trouble Shooting 8.1 Resolving Lockouts8.2 Delayed Ignition - Possible Causes 8.3 Short CyclingERROR DISPLAYED DESCRIPTION OF ERROR8.6 Troubleshooting Copper Brute II Controls SECTION Wiring Diagrams Figure 18. Copper Brute II 500 - 750 Ladder DiagramFigure 19. Copper Brute II 1000 Ladder Diagram Figure 20. Copper Brute II 1250 - 2000 Ladder Diagram Figure 21. Copper Brute II 500 - 1000 Wiring Schematic Figure 22. Copper Brute II 1250 - 2000 Wiring Schematic terminal designations are as indicated Note Positions of field wiring terminals may vary, butFigure 23. Field Wiring Reference Only Wiring for Modes 1Figure 24. Field MODEVersion for Reference Only 25. Field Wiring for ModeInternet Copper Brute II 1250, 1500, 1750 & 2000 4-Stage Heater
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