Bradford-White Corp U4TW60T*FRN, U4TW50T*FRN, U4TW40T*FRN service manual Table of Contents

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Table of Contents

Section

Page

Introduction ______________________________________________5

How to Use this Manual _____________________________________6

Tools Required for Service ___________________________________7

Specifications _____________________________________________8

Sequence of Operation_____________________________________ 12

Power Up Sequence Normal Heating Sequence Abnormal Operation

Troubleshooting __________________________________________ 17

Burner Maintenance _______________________________________ 20

Burner Inspection

Burner Cleaning Procedure

Pilot Maintenance _________________________________________ 22

Pilot Inspection Testing and Replacement

Pressure Switch Testing and Replacement _____________________ 25

Blower Testing and Replacement _____________________________ 28

Blower Temperature Switch Testing and Replacement ____________ 31

Thermal Well Testing ______________________________________ 34

Determine Water Temperature Inside Tank_____________________ 35

Gas Control and Thermal Well Testing and Replacement __________ 36

Flammable Vapor Sensor Testing and Replacement ______________ 40

115 VAC Circuit Trace _____________________________________ 40

Safety Circuit Voltage Trace_________________________________ 42

Flue Baffle Inspection and Replacement _______________________ 43

Diptube Inspection and Replacement _________________________ 44

Anode Inspection and Replacement___________________________ 45

Inner Door Removal, Inspection and Replacement _______________ 46

Inner Door Gasket Replacement _____________________________ 47

Inner Door Installation_____________________________________ 48

ScreenLok ® Flame Arrestor Cleaning_________________________ 49

Common Terms __________________________________________ 50

Notes __________________________________________________ 50

Parts List _______________________________________________ 51

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Contents Service Manual Table of Contents Page Page Bradford White ECO-DEFENDER Safety System IntroductionHow to Use this Manual How the Safety System WorksTools Required for Service Tools RequiredSpecifications Vent Tables GallonSpecifications Wiring Diagram Control TimingsNormal Heating Sequence Power Up SequenceSequence of Operation Normal Heating Sequence cont’d Abnormal OperationAbnormal Operation cont’d Sequence of Operation Sequence of Operation Troubleshooting LED Status Control Status Probable Cause Service ProcedureTroubleshooting Troubleshooting Burner Inspection Burner MaintenanceBurner Cleaning Procedure Burner Cleaning Procedure cont’d Pilot Maintenance Pilot Inspection, Testing and ReplacementPilot Inspection, Testing and Replacement cont’d Page Pressure Switch Testing Pressure Switch TestingPressure Switch Testing cont’d Pressure Switch Replacement Pressure Switch ReplacementBlower Testing Blower TestingPage Blower Removal Blower ReplacementBlower Installation Blower Temperature Switch Testing Blower Temperature Switch TestingBlower Installation cont’d Blower Temperature Switch Testing cont’d Switch SettingBlower Temperature Switch Replacement Blower Temperature Switch ReplacementThermal Well Testing Thermal Well TestingDetermine Water Temperature Inside Tank Determine Tank TemperatureThermal Well Testing cont’d Gas Control & Thermal Well Removal From Water Heater Component DisassemblySensor Resistance at Various Temperatures Gas Control Removal Gas Control Removal From Thermal Well cont’d Gas Control AssemblyGas Control Assembly to the Thermal Well Gas Control Assembly to the Thermal Well cont’d Flammable Vapor Sensor Testing Flammable Vapor Sensor TestingVAC Circuit Trace Safety Circuit Voltage Trace Safety Circuit Voltage TraceRemove the Blower to Gain Access to the Flue Baffle Blower RemovalDip Tube Inspection Remove the Blower to Gain Access to the Flue Baffle cont’dDip Tube Inspection and Replacement Anode Inspection and Replacement Anode InspectionInner Door Removal Procedure Inner Door RemovalInner Door Gasket Replacement Procedure Inner Door Gasket ReplacementInner Door Removal Procedure cont’d Inner Door Installation Inner Door Installation with GasketArrestor Cleaning ScreenLok Flame Arrestor Cleaning ProcedureCommon Terms Common TermsParts List Part Name and DescriptionParts@bradfordwhite.com Techserv@bradfordwhite.com