Bradford-White Corp U4TW60T*FRN Burner Maintenance, Burner Inspection, Burner Cleaning Procedure

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Burner Maintenance

Burner Inspection

At periodic intervals (every 6 months), a visual inspection should be made of the pilot and main burner for proper operation and to assure no debris is accumulating. The pilot flame should be stable. Some causes for an unsta- ble pilot flame are:

a)Gas pressure is out of specification.

b)Pilot flame not fully engulfing spark/flame sensor.

The main burner should light smoothly from the pilot and burn with a blue flame with a minimum of yellow tips. After 5 minutes of operation the burner screen will become radiant and the flame will soften and turn or- ange. If the burner screen does not become radiant after 5 minutes of op- eration it must be cleaned (see burner cleaning procedure below).

Burner Cleaning Procedure

Step 1. Move the gas control power switch to the “OFF” position.

Gas control power

switch

Step 2. Unplug the water heater from the wall outlet.

TTW (water heater)

power cord

Step 3. Turn off the gas supply to the water heater.

Step 4. Remove the outer door.

Outer door

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Contents Service Manual Table of Contents Page Page Bradford White ECO-DEFENDER Safety System IntroductionHow to Use this Manual How the Safety System WorksTools Required for Service Tools RequiredSpecifications Vent Tables GallonSpecifications Wiring Diagram Control TimingsNormal Heating Sequence Power Up SequenceSequence of Operation Normal Heating Sequence cont’d Abnormal OperationAbnormal Operation cont’d Sequence of Operation Sequence of Operation Troubleshooting LED Status Control Status Probable Cause Service ProcedureTroubleshooting Troubleshooting Burner Inspection Burner MaintenanceBurner Cleaning Procedure Burner Cleaning Procedure cont’d Pilot Maintenance Pilot Inspection, Testing and ReplacementPilot Inspection, Testing and Replacement cont’d Page Pressure Switch Testing Pressure Switch TestingPressure Switch Testing cont’d Pressure Switch Replacement Pressure Switch ReplacementBlower Testing Blower TestingPage Blower Removal Blower ReplacementBlower Installation Blower Temperature Switch Testing Blower Temperature Switch TestingBlower Installation cont’d Blower Temperature Switch Testing cont’d Switch SettingBlower Temperature Switch Replacement Blower Temperature Switch ReplacementThermal Well Testing Thermal Well TestingDetermine Water Temperature Inside Tank Determine Tank TemperatureThermal Well Testing cont’d Gas Control & Thermal Well Removal From Water Heater Component DisassemblySensor Resistance at Various Temperatures Gas Control Removal Gas Control Removal From Thermal Well cont’d Gas Control AssemblyGas Control Assembly to the Thermal Well Gas Control Assembly to the Thermal Well cont’d Flammable Vapor Sensor Testing Flammable Vapor Sensor TestingVAC Circuit Trace Safety Circuit Voltage Trace Safety Circuit Voltage TraceRemove the Blower to Gain Access to the Flue Baffle Blower RemovalDip Tube Inspection Remove the Blower to Gain Access to the Flue Baffle cont’dDip Tube Inspection and Replacement Anode Inspection and Replacement Anode InspectionInner Door Removal Procedure Inner Door RemovalInner Door Gasket Replacement Procedure Inner Door Gasket ReplacementInner Door Removal Procedure cont’d Inner Door Installation Inner Door Installation with GasketArrestor Cleaning ScreenLok Flame Arrestor Cleaning ProcedureCommon Terms Common TermsParts List Part Name and DescriptionParts@bradfordwhite.com Techserv@bradfordwhite.com