A.O. Smith HYB-90N Gas Line Purging, High Altitude Installations, Flooding/Freezing, Venting

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GAS LINE PURGING

a sediment trap) must be incorporated in the piping. The drip leg must be readily accessible. Install in accordance with the “Gas Piping” section. Refer to the current edition of the National Fuel Gas Code (ANSI Z223.1/NFPA 54).

GAS LINE PURGING

Air may be present in the gas lines and could prevent the burner from lighting on initial start-up. The gas lines should be purged of air by a qualified service technician after installation of the gas piping system.

HIGH ALTITUDE INSTALLATIONS

The heater is set at the factory to operate at altitudes from sea level to 3,500 ft. (1,067m). Accessory kits are available to allow the heater to operate at altitudes higher than 3,500 ft. (1,067m). These accessory kits are listed in the table below. Instructions for installing these accessories are included in the kits.

Altitude ft (m)

Kit #

3,501 - 6,500 (1,067 -1,981)

9007439005

6,501 - 8,500 (1,981 - 2,591)

9007440005

8,501 - 11,000 (2,591 - 3,352)

9007441005

Rated inputs are suitable up to 11,000 ft. (3,352m) elevation. Consult the factory for installation at altitudes over 11,000 ft. (3,352m).

WARNING: THIS HIGH EFFICIENCY WATER HEATER IS CERTIFIED FOR USE AT AN ALTITUDE OF 11,000 Ft. (3,352 METERS). HOWEVER, FOR USE AT ALTITUDES OVER 3,500 Ft. (1,067m) THE PCB MUST BE CHANGED.

Some gas utility companies derate their gas for altitude, making it unnecessary to modify the water heater for high altitude installations. Call the local gas or utility company to verify BTU content.

FLOODING/FREEZING

If this water heater has been exposed to flooding, freezing, fire or any unusual condition, do not put it into operation until it has been inspected and approved by a qualified service technician. These conditions can result in unseen internal damage and are not subject to warranty coverage.

FILLING THE WATER HEATER

Never use this water heater unless it is completely full of water. To prevent damage to the tank, the tank must be filled with water. Open the nearest hot water faucet to allow air to escape. Water must flow from the hot water faucet before turning “ON” gas to the water heater.

To fill the water heater with water:

1.Close the water heater drain valve by turning the handle to the right (clockwise). The drain valve is on the lower front of the water heater.

2.Openthecoldwatersupplyvalvetothewaterheatertank.

NOTE: The cold water supply valve must be left open when the water heater is in use.

3.To insure complete filling of the tank, allow air to exit by opening the nearest hot water faucet. Allow water to run until a constant flow is obtained. This will let air out of the water heater and the piping.

4.Check all water piping and connections for leaks. Repair as needed.

VENTING

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Contents Installation and Operating Manual For Your SafetyPOWER VENT GAS MODELS HYBRID GAS WATER HEATERSTABLE OF CONTENTS IMPORTANT INFORMATIONSAFE INSTALLATION, USE AND SERVICE IMPORTANT DEFINITIONSGENERAL SAFETY DANGER INTRODUCTION Page REPLACEMENT PARTS AND DELIMING PRODUCTS GET TO KNOW YOUR WATER HEATER - GAS MODELSINSTALLATION CONSIDERATIONS ROUGH IN DIMENSIONSINSTALLATION REQUIREMENTS FOR THE COMMONWEALTH OF MASSACHUSETTS WATER PIPING - MIXING VALVE USAGE Water Potable Heating All models are consideredFACTS TO CONSIDER ABOUT LOCATION HANDLE INSTALLATION EARTHQUAKE ZONES Access ToScrews Top Casing FrontAPPLIANCES IN UNCONFINED SPACES COMBUSTION AIR AND VENTILATIONAPPLIANCES IN CONFINED SPACES B. ALL AIR FROM OUTDOORS See Figures 12, 13 and CLOSED WATER SYSTEMS CHEMICAL VAPOR CORROSIONWATER PIPING THERMAL EXPANSIONHARD WATER TEMPERATURE-PRESSURE RELIEF VALVET&P Valve and Pipe Insulation if supplied GAS PIPING SEDIMENT TRAPSFLOODING/FREEZING HIGH ALTITUDE INSTALLATIONSGAS LINE PURGING FILLING THE WATER HEATERVENT PIPE TERMINATION If using 2 inch vent pipePLANNING THE VENT SYSTEM TERMINATION ELBOW If using 3 inch vent pipeRODENT SCREEN INSTALL INTO ELBOW GROUND LEVEL OR MAXIMUM SNOW LINE ELBOW STRAPCONDENSATE INSTALLATION OF VENT SYSTEMVENT TERMINAL INSTALLATION, SIDEWALL CONDENSATION WARNINGINSTALLATION SEQUENCE SEQUENCE OF INSTALLATIONSVent terminals supplied with heater must be used INSTALLATION OF VENT SYSTEM, SIDEWALL INSTALLATION OF VERTICAL VENT SYSTEMVENT PIPE PREPARATION STEP A RECOMMENDED BRUSH* SIZE FOR PRIMER AND CEMENT APPLICATIONSSTEP B STEP F U.S. POWER VENTSTEP E STEP G CONNECTION TO VENT PIPEVENT HOODS MAY BE EXTREMELY HOT DURING OPERATION FIGURE 33a ELECTRICAL CONNECTIONSCALIBRATION “OFF”, “up”OPERATING INSTRUCTIONS DISPLAY PANELNumeric Display CONTROLS. WIRING ERRORS CAN CAUTION LABEL ALL WIRES PRIOR TODISCONNECTION WHEN SERVICING CAUSE IMPROPER AND DANGEROUSOPERATING INSTRUCTIONS LIGHTING INSTRUCTIONSFOR YOUR SAFETY READ BEFORE LIGHTING TO TURN OFF GAS TO APPLIANCESTATE HEAT CYCLE DEFINITIONSDESCRIPTION TEMPERATURE REGULATION UNIQUE HYBRID FEATURES Temperature ProbesWater Circulation Pump Line Voltage Monitor START UP CONDITIONS CONSTANT OUTPUT TEMPERATURE CONTROLDetection of Failure to Maintain Desired Constant Temperature OPERATIONAL CONDITIONSVENTING SYSTEM INSPECTION MAINTENANCEHOUSEKEEPING BURNER OPERATION AND INSPECTIONTEMPERATURE-PRESSURE RELIEF VALVE OPERATION ANODE ROD REPLACEMENTCLEANING THE INLET WATER FILTER MOTORSCLEANING THE HEAT ENGINE FLUSHING THE HEAT EXCHANGER LIME BUILD- UPFAULT INDICATION AND ERROR CODES DRAINING THE TANKCode and DIAGNOSTIC DISPLAYDiagnostic DisplayedCause FaultLockout RemedyCode FaultLockout DescriptionCode TROUBLESHOOTING b.The unit display is an error code WHEN THE TAP IS OPENEDCheck if there is any error code on system installed, or there is aSERVICE LEAKAGE CHECKPOINTSITEM # PARTS IDENTIFICATIONA Baffle, Flue B Hot Water Outlet Nipple w/ Anode, Heat Trap AB C DEF G T SH R I Q P REPLACEMENT PARTS DESCRIPTION KIT #CLAIM PROCEDURE LIMITED RESIDENTIAL GAS WARRANTYSERVICE AND LABOR RESPONSIBILITY CONDITIONS AND EXCEPTIONSPage Page 500 TENNESSEE WALTZ PARKWAY ASHLAND CITY, TN PHONE 1-800-433-2545 FAX