A.O. Smith HYB-90N warranty Line Voltage Monitor, Temperature Regulation

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Line Voltage Monitor

Line Voltage Monitor

The control monitors the line voltage provided to the system. If the line voltage is too low, the system components may not operate properly. For diagnostic purposes, the display panel should indicate that the cause was power-related.

If line power is below 102Vac, the water heater will enter the fault state and initiate a controlled shut-down. The fault will automatically clear if the voltage is restored to 102Vac or above.

If line power is above 132Vac, the water heater will enter the fault state and initiate a controlled shut-down. The fault will automatically clear if the voltage is restored to 132Vac or below.

TEMPERATURE REGULATION

Temperature regulation is the process by which the controller determines when the water heater is to heat water as well as when to stop the heating process. This section defines how the water heater is to regulate the temperature.

Temperature Units of Measure

The water heater control will display the temperatures in either °C or °F (as per selected unit of measure). The main temperature unit is °C and all the calculations, within the control system, are done using temperature values in °C. The display has the capability to perform a conversion from °C to °F. The resulting temperatures in °F will be rounded off to the nearest degree.

Temperature Set-point

The adjustable temperature set-point is used to determine the desired outlet temperature of the water heater.

The water outlet of the heat engine feeds the outlet of the storage tank although some mixing does occur with the water at the top of the storage tank. For this reason, the temperature of water delivered is considered equivalent to the heat engine output temperature.

This value is to be set within the acceptable range of 90°F (32°C) and 158°F (70°C) when selecting the operating modes.

As a safety measure, the control is to ensure that the set- point cannot be adjusted outside of this range.

If the water flow is turned off and then is turned on, the controller remembers and automatically resets to the last temperature.

If a power outage occurs or the unit is energized/de- energized by the STANDBY symbol for re-booting, the controller resets to the last temperature setting.

After clearing a continuous lockout error code the unit will always go back to the factory default temp setting and mode.

Storage Tank Set-point

The control is required to maintain a storage tank set-point differential temperature.

Storage Tank Call For Heat

The storage tank call for heat is generated when the tank thermistor temperature drops below the storage tank set- point minus the fixed storage tank differential.

At the end of a call for heat the tank thermistor’s temperature is equal to or greater than the storage tank set-point.

Temperature Control Modes

The temperature control functions can operate under one of the pre-defined user-selected control modes. The temperature control mode serves to limit the range of the (heat engine) temperature set-point and the storage tank differential.

Please reference the Operating Mode Selection for details of how the set-point and differentials are adjusted for the different modes. In brief, three modes are provided: Vacation Mode, Energy Saver Mode, and Boost Mode.

The temperature control mode will be maintained after a power loss. Upon restoring power, the temperature set- point is set to the last temperature.

The default setting is 105°F (41°C) in the Energy Saver Mode.

Outlet Temperature Limit Control

Your water heater is designed to provide a constant outlet water temperature. The water heater takes into account dynamic conditions of the heat engine such as the inlet water temperature, flow rate, gas flow adjustment, etc and establishes the optimum performance.

The control will end the call for heat if the outlet thermistor temperature exceeds the set-point by a fixed amount. The call for heat may be restored if the outlet thermistor temperature drops below the set-point by 5.4°F (3°C) or more.

Inlet Temperature Limit Control

To add protection to the system, an over-temperature comparison is made on the inlet water temperature. The water heater will end the call for heat if the inlet thermistor temperature is above the set-point.

The call for heat may be restored if the inlet thermistor temperature drops below the set-point.

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Contents POWER VENT GAS MODELS For Your SafetyInstallation and Operating Manual HYBRID GAS WATER HEATERSIMPORTANT INFORMATION TABLE OF CONTENTSIMPORTANT DEFINITIONS SAFE INSTALLATION, USE AND SERVICEGENERAL SAFETY DANGER INTRODUCTION Page GET TO KNOW YOUR WATER HEATER - GAS MODELS REPLACEMENT PARTS AND DELIMING PRODUCTSROUGH IN DIMENSIONS INSTALLATION CONSIDERATIONSINSTALLATION REQUIREMENTS FOR THE COMMONWEALTH OF MASSACHUSETTS Water Potable Heating All models are considered WATER PIPING - MIXING VALVE USAGEFACTS TO CONSIDER ABOUT LOCATION HANDLE INSTALLATION Access To EARTHQUAKE ZONESTop Casing Front ScrewsAPPLIANCES IN CONFINED SPACES COMBUSTION AIR AND VENTILATIONAPPLIANCES IN UNCONFINED SPACES B. ALL AIR FROM OUTDOORS See Figures 12, 13 and WATER PIPING CHEMICAL VAPOR CORROSIONCLOSED WATER SYSTEMS THERMAL EXPANSIONTEMPERATURE-PRESSURE RELIEF VALVE HARD WATERT&P Valve and Pipe Insulation if supplied SEDIMENT TRAPS GAS PIPINGGAS LINE PURGING HIGH ALTITUDE INSTALLATIONSFLOODING/FREEZING FILLING THE WATER HEATERPLANNING THE VENT SYSTEM If using 2 inch vent pipeVENT PIPE TERMINATION RODENT SCREEN INSTALL INTO ELBOW GROUND LEVEL OR MAXIMUM SNOW LINE If using 3 inch vent pipeTERMINATION ELBOW ELBOW STRAPVENT TERMINAL INSTALLATION, SIDEWALL INSTALLATION OF VENT SYSTEMCONDENSATE CONDENSATION WARNINGVent terminals supplied with heater must be used SEQUENCE OF INSTALLATIONSINSTALLATION SEQUENCE INSTALLATION OF VERTICAL VENT SYSTEM INSTALLATION OF VENT SYSTEM, SIDEWALLVENT PIPE PREPARATION STEP B RECOMMENDED BRUSH* SIZE FOR PRIMER AND CEMENT APPLICATIONSSTEP A STEP E U.S. POWER VENTSTEP F STEP G CONNECTION TO VENT PIPEVENT HOODS MAY BE EXTREMELY HOT DURING OPERATION CALIBRATION ELECTRICAL CONNECTIONSFIGURE 33a “OFF”, “up”DISPLAY PANEL OPERATING INSTRUCTIONSNumeric Display DISCONNECTION WHEN SERVICING CAUTION LABEL ALL WIRES PRIOR TOCONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUSFOR YOUR SAFETY READ BEFORE LIGHTING LIGHTING INSTRUCTIONSOPERATING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCEDESCRIPTION HEAT CYCLE DEFINITIONSSTATE TEMPERATURE REGULATION Temperature Probes UNIQUE HYBRID FEATURESWater Circulation Pump Line Voltage Monitor Detection of Failure to Maintain Desired Constant Temperature CONSTANT OUTPUT TEMPERATURE CONTROLSTART UP CONDITIONS OPERATIONAL CONDITIONSHOUSEKEEPING MAINTENANCEVENTING SYSTEM INSPECTION BURNER OPERATION AND INSPECTIONCLEANING THE INLET WATER FILTER ANODE ROD REPLACEMENTTEMPERATURE-PRESSURE RELIEF VALVE OPERATION MOTORSFLUSHING THE HEAT EXCHANGER LIME BUILD- UP CLEANING THE HEAT ENGINEDRAINING THE TANK FAULT INDICATION AND ERROR CODESDiagnostic DIAGNOSTIC DISPLAYCode and DisplayedLockout FaultCause RemedyLockout FaultCode DescriptionLockout TROUBLESHOOTING Check if there is any error code on WHEN THE TAP IS OPENEDb.The unit display is an error code system installed, or there is aLEAKAGE CHECKPOINTS SERVICEA Baffle, Flue B Hot Water Outlet Nipple w/ Anode, Heat Trap PARTS IDENTIFICATIONITEM # AB C DEF G T SH R I Q P KIT # REPLACEMENT PARTS DESCRIPTIONSERVICE AND LABOR RESPONSIBILITY LIMITED RESIDENTIAL GAS WARRANTYCLAIM PROCEDURE CONDITIONS AND EXCEPTIONSPage Page 500 TENNESSEE WALTZ PARKWAY ASHLAND CITY, TN PHONE 1-800-433-2545 FAX