A.O. Smith HYB-90N warranty Troubleshooting

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TROUBLESHOOTING

TROUBLESHOOTING

These guidelines should be utilized by a qualified service agent.

Problem

Possible Cause(s)

What to do

NOT ENOUGH HOT WATER

STANDBY button turned off.

Press switch to turn heater on.

 

No power at outlet.

Repair service to outlet.

 

Error Code being displayed

Refer to “FAULT INDICATION AND

 

 

ERROR CODES” section and Table

 

 

5 or call service agency or dealer.

 

Set point set too low.

Adjust Set point higher.

 

Heater undersized.

Reduce hot water use.

 

Low gas pressure

Contact dealer.

 

Incoming water is usually cold.

Allow more time for heater to reheat.

 

Leaking hot water pipes of fixtures.

Have plumber check and repair

 

 

leaks.

CONDENSATION

Water on the floor under heater.

See CONDENSATE section.

WATER LEAKS

Improperly sealed, hot or cold supply

Check for leaks. See Figure 40.

 

connections, relief valve, drain valve

 

 

or thermostat threads.

 

 

Leakage from other appliances or

Inspect other appliances near water

 

water lines.

heater.

 

Condensation of flue products.

Refer to CONDENSATE section.

LEAKING T&P

Thermal expansion in closed water

Install thermal expansion tank (Do

 

system.

not plug T&P valve).

 

Improperly sealed valve.

Check relief valve for proper

 

 

operation (Do not plug T&P valve).

HOT WATER ODORS (refer to

High sulfate or mineral content in

Drain and flush heater thoroughly

cathodic protection)

water supply.

then refill.

 

Bacteria in water supply.

Chlorinate water supply.

HOT WATER TOO HOT

Thermostat set too high.

Refer to TEMPERATURE

 

 

REGULATION section.

WATER HEATER SOUNDS

Condensation dripping on burner.

Refer to CONDENSATE above.

SIZZLING - RUMBLING NOISE

Sediment at bottom of heater tank.

Clean sediment from tank. Refer to

 

 

DRAINING.

SOOTING

Improper combustion.

Refer to Air Requirements.

BURNER WILL NOT STAY LIT-

High ambient room temperature.

Contact a qualified service agency to

GOES OUT 4-5 SECONDS

 

determine cause.

 

Defective Control board.

Replace Control board.

 

Damaged Flame Sensor

Replace Flame Sensor

 

(Error code E35)

 

VENT GAS ODORS

Lack of air supply.

Shut off water heater immediately

 

Improperly installed vent piping.

and contact a qualified service

 

 

agency to determine cause.

 

Downdraft

 

 

 

Poor Combustion

 

THERE IS NO WATER AT ALL

The unit display is flashing an error

Check if there is any error code

WHEN THE HOT WATER TAP IS

code.

flashing on the remote controller.

OPENED.

 

 

 

TABLE 6

 

www.hotwater.com

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Contents HYBRID GAS WATER HEATERS For Your SafetyPOWER VENT GAS MODELS Installation and Operating ManualIMPORTANT INFORMATION TABLE OF CONTENTSIMPORTANT DEFINITIONS SAFE INSTALLATION, USE AND SERVICEGENERAL SAFETY DANGER INTRODUCTION Page GET TO KNOW YOUR WATER HEATER - GAS MODELS REPLACEMENT PARTS AND DELIMING PRODUCTSROUGH IN DIMENSIONS INSTALLATION CONSIDERATIONSINSTALLATION REQUIREMENTS FOR THE COMMONWEALTH OF MASSACHUSETTS Water Potable Heating All models are considered WATER PIPING - MIXING VALVE USAGEFACTS TO CONSIDER ABOUT LOCATION HANDLE INSTALLATION Access To EARTHQUAKE ZONESTop Casing Front ScrewsCOMBUSTION AIR AND VENTILATION APPLIANCES IN UNCONFINED SPACESAPPLIANCES IN CONFINED SPACES B. ALL AIR FROM OUTDOORS See Figures 12, 13 and THERMAL EXPANSION CHEMICAL VAPOR CORROSIONWATER PIPING CLOSED WATER SYSTEMSTEMPERATURE-PRESSURE RELIEF VALVE HARD WATERT&P Valve and Pipe Insulation if supplied SEDIMENT TRAPS GAS PIPINGFILLING THE WATER HEATER HIGH ALTITUDE INSTALLATIONSGAS LINE PURGING FLOODING/FREEZINGIf using 2 inch vent pipe VENT PIPE TERMINATIONPLANNING THE VENT SYSTEM ELBOW STRAP If using 3 inch vent pipeRODENT SCREEN INSTALL INTO ELBOW GROUND LEVEL OR MAXIMUM SNOW LINE TERMINATION ELBOWCONDENSATION WARNING INSTALLATION OF VENT SYSTEMVENT TERMINAL INSTALLATION, SIDEWALL CONDENSATESEQUENCE OF INSTALLATIONS INSTALLATION SEQUENCEVent terminals supplied with heater must be used INSTALLATION OF VERTICAL VENT SYSTEM INSTALLATION OF VENT SYSTEM, SIDEWALLVENT PIPE PREPARATION RECOMMENDED BRUSH* SIZE FOR PRIMER AND CEMENT APPLICATIONS STEP ASTEP B STEP G CONNECTION TO VENT PIPE U.S. POWER VENTSTEP E STEP FVENT HOODS MAY BE EXTREMELY HOT DURING OPERATION “OFF”, “up” ELECTRICAL CONNECTIONSCALIBRATION FIGURE 33aDISPLAY PANEL OPERATING INSTRUCTIONSNumeric Display CAUSE IMPROPER AND DANGEROUS CAUTION LABEL ALL WIRES PRIOR TODISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CANTO TURN OFF GAS TO APPLIANCE LIGHTING INSTRUCTIONSFOR YOUR SAFETY READ BEFORE LIGHTING OPERATING INSTRUCTIONSHEAT CYCLE DEFINITIONS STATEDESCRIPTION TEMPERATURE REGULATION Temperature Probes UNIQUE HYBRID FEATURESWater Circulation Pump Line Voltage Monitor OPERATIONAL CONDITIONS CONSTANT OUTPUT TEMPERATURE CONTROLDetection of Failure to Maintain Desired Constant Temperature START UP CONDITIONSBURNER OPERATION AND INSPECTION MAINTENANCEHOUSEKEEPING VENTING SYSTEM INSPECTIONMOTORS ANODE ROD REPLACEMENTCLEANING THE INLET WATER FILTER TEMPERATURE-PRESSURE RELIEF VALVE OPERATIONFLUSHING THE HEAT EXCHANGER LIME BUILD- UP CLEANING THE HEAT ENGINEDRAINING THE TANK FAULT INDICATION AND ERROR CODESDisplayed DIAGNOSTIC DISPLAYDiagnostic Code andRemedy FaultLockout CauseDescription FaultLockout CodeDescription TROUBLESHOOTING system installed, or there is a WHEN THE TAP IS OPENEDCheck if there is any error code on b.The unit display is an error codeLEAKAGE CHECKPOINTS SERVICEPARTS IDENTIFICATION ITEM #A Baffle, Flue B Hot Water Outlet Nipple w/ Anode, Heat Trap AB C DEF G T SH R I Q P KIT # REPLACEMENT PARTS DESCRIPTIONCONDITIONS AND EXCEPTIONS LIMITED RESIDENTIAL GAS WARRANTYSERVICE AND LABOR RESPONSIBILITY CLAIM PROCEDUREPage Page 500 TENNESSEE WALTZ PARKWAY ASHLAND CITY, TN PHONE 1-800-433-2545 FAX