A.O. Smith HYB-90N warranty Sequence Of Installations, Installation Sequence

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SEQUENCE OF INSTALLATIONS

SEQUENCE OF INSTALLATIONS

Cut a length of PVC pipe about 3.5 in. (9cm) longer than the wall thickness at the opening. Glue the vent terminal to this section of pipe. Slide the wall plate over the pipe to stop against the vent terminal. Place a bead of caulking (not supplied) around the gap between the pipe and cover plate. Apply enough to fill some of the gap between the pipe and wall. Place some of the caulking on the back of the plate to hold it against the wall after installation. If the vent pipe is installed up to the wall, with a coupling on the end against the wall opening, the pipe with the vent terminal can be prepared for gluing before inserting through the wall. Slide the pipe through the wall and insert into the coupling on the other side of the wall, making sure that the vent terminal ends up pointed in the correct position (see Figure 23).

FIGURE 23

INSTALLATION SEQUENCE

For installations in the City of Los Angeles, California Category IV PVC Pipe such as that manufactured by Brownline Pipe Company, must be used as vent pipe material.

CAUTION

Vent terminals supplied with heater must be used.

NOTE: BEFORE BEGINNING INSTALLATION OF ANY VENT PIPE READ THE VENT PIPE MANUFACTURER’S INSTALLATION INSTRUCTIONS.

1.After the points of termination have been determined, use the cover plates as templates to mark the holes for the vent pipes to be inserted through the wall. BEWARE OF CONCEALED WIRING AND PIPING INSIDE OF WALL. If the vent terminals are being installed on the outside of a finished wall, it may be easier to mark both the inside and outside wall. Align the holes by drilling a hole through the center of the template from the inside through to the outside. The template can now be positioned on the outside wall using the drilled holes as a centering point for the template.

A.MASONRY SIDE WALLS Chisel an opening approximately 1/2 in. (1.3cm) larger than the marked circle.

B. WOODEN SIDE WALLS Drill a pilot hole approximately 1/4 in. (0.64cm) outside of the marked circle. This pilot hole is used as a starting point for a saws-all or sabre saw blade. Cut around the marked circle staying approximately 1/4 in (0.64cm) outside of the line. (This will allow the vent pipe to easily slide through the opening. The resulting gap will be covered by the vent terminal cover plates.) Repeat this step on the inside wall if necessary.

2.Cut a length of 3 in. PVC pipe about 3.5 in. (9cm) longer than the wall thickness at the opening.

3.Glue the intake vent terminal to the section of the pipe.

4.Slide the wall plate over pipe to stop against intake vent terminal.

5.Place a bead of caulking (not supplied) around the gap between the pipe and the wall. Place some of the caulking on the back of the plate to hold it against the wall after installation.

6.If the vent pipe is installed up to the wall, with a coupling on the end against the wall opening, the pipe with the vent terminal can be prepared for gluing before inserting through the wall. Slide the pipe through the wall and insert into coupling on the other side of the wall, making sure that the vent terminal ends up pointed in the correct position (see Figure 24).

FIGURE 24

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Contents Installation and Operating Manual For Your SafetyPOWER VENT GAS MODELS HYBRID GAS WATER HEATERSTABLE OF CONTENTS IMPORTANT INFORMATIONSAFE INSTALLATION, USE AND SERVICE IMPORTANT DEFINITIONSGENERAL SAFETY DANGER INTRODUCTION Page REPLACEMENT PARTS AND DELIMING PRODUCTS GET TO KNOW YOUR WATER HEATER - GAS MODELSINSTALLATION CONSIDERATIONS ROUGH IN DIMENSIONSINSTALLATION REQUIREMENTS FOR THE COMMONWEALTH OF MASSACHUSETTS WATER PIPING - MIXING VALVE USAGE Water Potable Heating All models are consideredFACTS TO CONSIDER ABOUT LOCATION HANDLE INSTALLATION EARTHQUAKE ZONES Access ToScrews Top Casing FrontAPPLIANCES IN CONFINED SPACES COMBUSTION AIR AND VENTILATIONAPPLIANCES IN UNCONFINED SPACES B. ALL AIR FROM OUTDOORS See Figures 12, 13 and CLOSED WATER SYSTEMS CHEMICAL VAPOR CORROSIONWATER PIPING THERMAL EXPANSIONHARD WATER TEMPERATURE-PRESSURE RELIEF VALVET&P Valve and Pipe Insulation if supplied GAS PIPING SEDIMENT TRAPSFLOODING/FREEZING HIGH ALTITUDE INSTALLATIONSGAS LINE PURGING FILLING THE WATER HEATERPLANNING THE VENT SYSTEM If using 2 inch vent pipeVENT PIPE TERMINATION TERMINATION ELBOW If using 3 inch vent pipeRODENT SCREEN INSTALL INTO ELBOW GROUND LEVEL OR MAXIMUM SNOW LINE ELBOW STRAPCONDENSATE INSTALLATION OF VENT SYSTEMVENT TERMINAL INSTALLATION, SIDEWALL CONDENSATION WARNINGVent terminals supplied with heater must be used SEQUENCE OF INSTALLATIONSINSTALLATION SEQUENCE INSTALLATION OF VENT SYSTEM, SIDEWALL INSTALLATION OF VERTICAL VENT SYSTEMVENT PIPE PREPARATION STEP B RECOMMENDED BRUSH* SIZE FOR PRIMER AND CEMENT APPLICATIONSSTEP A STEP F U.S. POWER VENTSTEP E STEP G CONNECTION TO VENT PIPEVENT HOODS MAY BE EXTREMELY HOT DURING OPERATION FIGURE 33a ELECTRICAL CONNECTIONSCALIBRATION “OFF”, “up”OPERATING INSTRUCTIONS DISPLAY PANELNumeric Display CONTROLS. WIRING ERRORS CAN CAUTION LABEL ALL WIRES PRIOR TODISCONNECTION WHEN SERVICING CAUSE IMPROPER AND DANGEROUSOPERATING INSTRUCTIONS LIGHTING INSTRUCTIONSFOR YOUR SAFETY READ BEFORE LIGHTING TO TURN OFF GAS TO APPLIANCEDESCRIPTION HEAT CYCLE DEFINITIONSSTATE TEMPERATURE REGULATION UNIQUE HYBRID FEATURES Temperature ProbesWater Circulation Pump Line Voltage Monitor START UP CONDITIONS CONSTANT OUTPUT TEMPERATURE CONTROLDetection of Failure to Maintain Desired Constant Temperature OPERATIONAL CONDITIONSVENTING SYSTEM INSPECTION MAINTENANCEHOUSEKEEPING BURNER OPERATION AND INSPECTIONTEMPERATURE-PRESSURE RELIEF VALVE OPERATION ANODE ROD REPLACEMENTCLEANING THE INLET WATER FILTER MOTORSCLEANING THE HEAT ENGINE FLUSHING THE HEAT EXCHANGER LIME BUILD- UPFAULT INDICATION AND ERROR CODES DRAINING THE TANKCode and DIAGNOSTIC DISPLAYDiagnostic DisplayedCause FaultLockout RemedyCode FaultLockout DescriptionCode TROUBLESHOOTING b.The unit display is an error code WHEN THE TAP IS OPENEDCheck if there is any error code on system installed, or there is aSERVICE LEAKAGE CHECKPOINTSA Baffle, Flue B Hot Water Outlet Nipple w/ Anode, Heat Trap PARTS IDENTIFICATIONITEM # AB C DEF G T SH R I Q P REPLACEMENT PARTS DESCRIPTION KIT #CLAIM PROCEDURE LIMITED RESIDENTIAL GAS WARRANTYSERVICE AND LABOR RESPONSIBILITY CONDITIONS AND EXCEPTIONSPage Page 500 TENNESSEE WALTZ PARKWAY ASHLAND CITY, TN PHONE 1-800-433-2545 FAX
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