A.O. Smith BTN 120 THRU 400/A Series warranty Venting, Multiple Heater Manifold, Unconfined Space

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UNCONFINED SPACE

BURNERS AND FLUE TUBES AND CREATES A RISK OF ASPHYXIATION.

Where an exhaust fan is supplied in the same room with a heater, sufficient openings for air must be provided in the walls.

UNDERSIZED OPENINGS WILL CAUSE AIR TO BE DRAWN INTO THE ROOM THROUGH THE CHIMNEY, CAUSING POOR COMBUSTION. SOOTING MAY RESULT IN SERIOUS DAMAGE TO THE HEATER AND RISK OF FIRE OR EXPLOSION.

UNCONFINED SPACE

In buildings of conventional frame, brick, or stone construction, unconfined spaces may provide adequate air for combustion, ventilation and draft hood dilution.

If the unconfined space is within a building of tight construction (buildings using the following construction: weather stripping, heavy insulation, caulking, vapor barrier, etc.), air for combustion, ventilation and draft hood dilution must be obtained from outdoors. The installation instructions for confined spaces in tightly constructed buildings must be followed to ensure adequate air supply.

CONFINED SPACE

When drawing combustion and dilution air from inside a conventionally constructed building to a confined space, such a space shall be provided with two permanent openings, ONE IN OR WITHIN 12 INCHES (30.5cm) OF THE ENCLOSURE TOP AND ONE IN OR WITHIN 12 INCHES (30.5cm) OF THE ENCLOSURE BOTTOM. Each opening shall have a free area of at least one square inch per 1000 Btuh (2,225mm2/Kw) of the total input of all appliances in the enclosure, but not less than 100 square inches (645 square cm).

If the confined space is within a building of tight construction, air for combustion, ventilation, and drafthood dilution must be obtained from outdoors. When directly communicating with the outdoors or communicating with the outdoors through vertical ducts, two permanent openings, located in the above manner, shall be provided. Each opening shall have a free area of not less than one square inch per 4000 Btuh (8,900mm2/Kw)of the total input of all appliances in the enclosure. If horizontal ducts are used, each opening shall have a free area of not less than one square inch per 2000 Btuh (4,450mm2/Kw)of the total input of all appliances in the enclosure.

VENTING

CONFINED SPACE WARNING

THE INSTRUCTIONS IN THIS SECTION ON VENTING MUST BE FOLLOWED TO AVOID CHOKED COMBUSTION OR RECIRCULATION OF FLUE GASES. SUCH CONDITIONS CAUSE SOOTING OR RISKS OF FIRE AND ASPHYXIATION.

Heater must be protected from freezing downdrafts.

Remove all soot or other obstructions from the chimney that will retard a free draft.

Type B venting is recommended with these heaters. For typical venting application see TECHNICAL DATA VENTING on pages 9 and 10.

This water heater must be vented in compliance with all local codes, the current revision of the National Fuel Gas Code (ANSI- Z223.1) and with the Category I Venting Tables.

If any part of the vent system are exposed to ambient temperatures below 40°F it must be insulated to prevent condensation.

Do not connect the heater to a common vent or chimney with solid fuel burning equipment. This practice is prohibited by many local building codes as is the practice of venting gas fired equipment to the duct work of ventilation systems.

FIGURE 6

Where a separate vent connection is not available and the vent pipe from the heater must be connected to a common vent with an oil burning furnace, the vent pipe should enter the smaller common vent or chimney at a point above the large vent pipe.

MULTIPLE HEATER MANIFOLD

Figure 7 and tables on pages 9 and 10 should be used for horizontally manifolding two or more heaters.

FIGURE7

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Contents COMMERCIAL GAS, GLASS-LINED, TANK-TYPE WATER HEATER INSTALLATION OPERATION MAINTENANCE LIMITED WARRANTYMODELS BTN 120 THRU 400/A Series ROUGH-IN-DIMENSIONS TABLE 1. ROUGH-IN-DIMENSIONSTABLE 3. GASAND ELECTRICAL CHARACTERISTICS FRONT VIEWTABLE OF CONTENTS FOREWORDGENERAL SAFETY INFORMATION PRECAUTIONSGROUNDING INSTRUCTIONS CHEMICAL VAPOR CORROSIONFEATURES HIGH ALTITUDE INSTALLATIONSHIGH LIMIT SWITCH ELECTRONIC IGNITION CONTROLCIRCULATING PUMP DISHWASHING MACHINE REQUIREMENTUNCRATING LOCATING THE HEATERLEVELING CLEARANCESHARD WATER AIR REQUIREMENTSVENTING MULTIPLE HEATER MANIFOLDUNCONFINED SPACE CONFINED SPACETABLE 6. TECHNICAL DATA VENTING TYPE B GAS VENT Multiple Gas Fired Tank-Type HeatersTABLE 6. TECHNICAL DATA VENTING Continued WATER LINE CONNECTIONS WATER POTABLE HEATING AND SPACE HEATING See pagesTHERMOMETERS Not Supplied RELIEF VALVEINSTALLATION DIAGRAMS-TOP INLET/OUTLET USAGE GENERALCODE RESTRICTIONS DANGERVERTICAL STORAGE TANK AND FORCED CIRCULATION HORIZONTAL STORAGE TANK AND FORCED CIRCULATIONTEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES. SEE WATER TEMPERATURE CONTROLTWO TEMPERATURE - ONE HEATER HIGH TEMPERATURE STORAGE WITH RECIRCULATION OF SANITIZING LOOPWITH OR WITHOUT BUILDING RECIRCULATION INSTALLATION DIAGRAMS-SIDE INLET/OUTLET USAGETWO TEMPERATURE - TWO HEATERS, ONE PRE-HEATER/ONE - BOOSTER HEATER ONE OR TWO TEMPERATURE - ONE HEATERS,HIGH TEMPERATURE STORAGE WITH OR WITHOUT RECIRCULATIONHEATER WITH OR WITHOUT MIXING VALVE HEATER WITH MIXING VALVE AND RECIRCULATED SANITIZING LOOPTWO TEMPERATURE - TWO PRE-HEATERS WITH MIXING VALVE OR BOOSTER HEATER WITH OR WITHOUT BUILING RECIRCULATIONTWO PRE-HEATERS WITH MIXING VALVE TWO PRE-HEATERS WITH BOOSTER HEATERMEDIUM TEMPERATURE - ONE HEATER WITH AUXILIARY STORAGE TANK FORCED CIRCULATION WITH OR WITHOUT BUILDING RECIRCULATIONVERTICAL STORAGE TANK HORIZONTAL STORAGE TANKMANIFOLD KITS TWO UNIT MANIFOLD KITTHREE UNIT MANIFOLD KIT FOUR UNIT MANIFOLD KITHEATER WIRING FIGURE 9 - SINGLE UNIT WIRING DIAGRAM BTN-120 THROUGH 400AGAS PIPING GAS PRESSURE REGULATORTABLE 7 - GAS SUPPLY LINE SIZES IN INCHES MAXIMUM CAPACITY OF PIPE IN CUBIC FEET PER HOUROPERATION MANIFOLD GAS PRESSURE IN INCHES OF WATER COLUMN ALL MODELSAPPROXIMATE TIME REQUIRED TO CONSUME 1 CU. FT. OF GAS AT FULL CAPACITYSEQUENCE OF OPERATION OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATINGLIGHTING AND OPERATION INSTRUCTIONS PREVENTIVE MAINTENANCE CHECK THE IGNITOR ASSEMBLYIGNITOR ASSEMBLY WATER TEMPERATURE CONTROLMAIN BURNER GAS VALVESCHECKING THE INPUT FIGURE 11, IGNITORVENTING SYSTEM REMOTE STORAGE TANK TEMPERATURE CONTROLHOT WATER ODOR ANODE ROD INSPECTIONRECOMMENDED PROCEDURE FOR TANK CLEANOUT PROCEDUREDELIMING SOLVENTS DELIMING USING FLO-JUG METHODSERVICE SYSTEM DIAGNOSTICSIGNITION MODULE SYSTEM ELECTRICAL SERVICINGREPLACEMENT PARTS REPLACEMENT PARTS, SERVICE HANDBOOKS AND TRAINING AIDSSEQUENCE OF OPERATION FLOW CHART OPERATIONAL CHECKLIST SERVICEMANREMEDY COMPLAINTModel BTN Limited Warranty 4. SERVICEANDREPAIREXPENSES6. CLAIMPROCEDURE KEEPTHISWARRANTYPOSTEDADJACENTTOTHEHEATERFORFUTUREREFERENCE