A.O. Smith BTN 120 THRU 400/A Series Installation Diagrams-Top Inlet/Outlet Usage, General

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INSTALLATION DIAGRAMS-TOP INLET/OUTLET USAGE

INSTALLATION DIAGRAMS-TOP INLET/OUTLET USAGE

GENERAL

The type, size and location of the relief valves must be in accordance with local codes. The locations of the relief valves shown in the installation diagrams are typical. The heater has a factory installed high temperature limit switch and temperature and pressure relief valve.

Cold water lines to heater should be installed as shown in order to minimize gravity circulation of hot water to building cold water lines.

A listed temperature and pressure relief valve of adequate capacity is installed on the heater. The locations shown in the installation diagrams on the following pages are typical.

The discharge opening of the temperature and pressure relief valve, located in front of the heater must be piped to an open drain and should not be subject to freezing temperatures.

Install in accordance with all local codes.

Use of the top inlet water connection requires installation of an inlet dip tube (refer to figure 8). The tube is supplied in the heater. Follow caution labels if applying heat to this fitting. Do not allow pipe dope to contact the plastic tube during installation.

CODE RESTRICTIONS

Use of the top inlet water connection is not permitted on installations in the state of North Carolina, due to the material of the tube (Polypropylene). Where such code restrictions exist, use only lower inlet tank connection. This may also require a heat trap - check local codes. The “Top Outlet” connection may still be used on these applications. Plug or cap all unused openings in the tank before filling with water.

GENERAL DANGER

TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES. SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 25. IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT, ADD AN ANTI-SCALD VALVE FOR HOT

WATER SUPPLIED TO FIXTURES.

TUBE INLET INSTALLATION

FIGURE 8

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Contents INSTALLATION OPERATION MAINTENANCE LIMITED WARRANTY MODELS BTN 120 THRU 400/A SeriesCOMMERCIAL GAS, GLASS-LINED, TANK-TYPE WATER HEATER ROUGH-IN-DIMENSIONS TABLE 1. ROUGH-IN-DIMENSIONSTABLE 3. GASAND ELECTRICAL CHARACTERISTICS FRONT VIEWTABLE OF CONTENTS FOREWORDGENERAL SAFETY INFORMATION PRECAUTIONSGROUNDING INSTRUCTIONS CHEMICAL VAPOR CORROSIONFEATURES HIGH ALTITUDE INSTALLATIONSHIGH LIMIT SWITCH ELECTRONIC IGNITION CONTROLCIRCULATING PUMP DISHWASHING MACHINE REQUIREMENTUNCRATING LOCATING THE HEATERLEVELING CLEARANCESHARD WATER AIR REQUIREMENTSVENTING MULTIPLE HEATER MANIFOLDUNCONFINED SPACE CONFINED SPACETABLE 6. TECHNICAL DATA VENTING TYPE B GAS VENT Multiple Gas Fired Tank-Type HeatersTABLE 6. TECHNICAL DATA VENTING Continued WATER LINE CONNECTIONS WATER POTABLE HEATING AND SPACE HEATING See pagesTHERMOMETERS Not Supplied RELIEF VALVEINSTALLATION DIAGRAMS-TOP INLET/OUTLET USAGE GENERALCODE RESTRICTIONS DANGERVERTICAL STORAGE TANK AND FORCED CIRCULATION HORIZONTAL STORAGE TANK AND FORCED CIRCULATIONTEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES. SEE WATER TEMPERATURE CONTROLTWO TEMPERATURE - ONE HEATER HIGH TEMPERATURE STORAGE WITH RECIRCULATION OF SANITIZING LOOPINSTALLATION DIAGRAMS-SIDE INLET/OUTLET USAGE TWO TEMPERATURE - TWO HEATERS, ONE PRE-HEATER/ONE - BOOSTER HEATERWITH OR WITHOUT BUILDING RECIRCULATION ONE OR TWO TEMPERATURE - ONE HEATERS,HIGH TEMPERATURE STORAGE WITH OR WITHOUT RECIRCULATIONHEATER WITH OR WITHOUT MIXING VALVE HEATER WITH MIXING VALVE AND RECIRCULATED SANITIZING LOOPTWO TEMPERATURE - TWO PRE-HEATERS WITH MIXING VALVE OR BOOSTER HEATER WITH OR WITHOUT BUILING RECIRCULATIONTWO PRE-HEATERS WITH MIXING VALVE TWO PRE-HEATERS WITH BOOSTER HEATERMEDIUM TEMPERATURE - ONE HEATER WITH AUXILIARY STORAGE TANK FORCED CIRCULATION WITH OR WITHOUT BUILDING RECIRCULATIONVERTICAL STORAGE TANK HORIZONTAL STORAGE TANKMANIFOLD KITS TWO UNIT MANIFOLD KITTHREE UNIT MANIFOLD KIT FOUR UNIT MANIFOLD KITHEATER WIRING FIGURE 9 - SINGLE UNIT WIRING DIAGRAM BTN-120 THROUGH 400AGAS PIPING GAS PRESSURE REGULATORTABLE 7 - GAS SUPPLY LINE SIZES IN INCHES MAXIMUM CAPACITY OF PIPE IN CUBIC FEET PER HOUROPERATION MANIFOLD GAS PRESSURE IN INCHES OF WATER COLUMN ALL MODELSAPPROXIMATE TIME REQUIRED TO CONSUME 1 CU. FT. OF GAS AT FULL CAPACITYSEQUENCE OF OPERATION FOR YOUR SAFETY READ BEFORE OPERATING LIGHTING AND OPERATION INSTRUCTIONSOPERATING INSTRUCTIONS PREVENTIVE MAINTENANCE CHECK THE IGNITOR ASSEMBLYIGNITOR ASSEMBLY WATER TEMPERATURE CONTROLMAIN BURNER GAS VALVESCHECKING THE INPUT FIGURE 11, IGNITORVENTING SYSTEM REMOTE STORAGE TANK TEMPERATURE CONTROLHOT WATER ODOR ANODE ROD INSPECTIONRECOMMENDED PROCEDURE FOR TANK CLEANOUT PROCEDUREDELIMING SOLVENTS DELIMING USING FLO-JUG METHODSERVICE SYSTEM DIAGNOSTICSIGNITION MODULE SYSTEM ELECTRICAL SERVICINGREPLACEMENT PARTS, SERVICE HANDBOOKS AND TRAINING AIDS SEQUENCE OF OPERATION FLOW CHARTREPLACEMENT PARTS OPERATIONAL CHECKLIST SERVICEMANREMEDY COMPLAINTModel BTN Limited Warranty 4. SERVICEANDREPAIREXPENSES6. CLAIMPROCEDURE KEEPTHISWARRANTYPOSTEDADJACENTTOTHEHEATERFORFUTUREREFERENCE