A.O. Smith BTN 120 THRU 400/A Series warranty Table Of Contents, Foreword

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TABLE OF CONTENTS

TABLE OF CONTENTS

 

 

Page

ROUGH-IN-DIMENSIONS --------------------------------

2

FOREWORD -------------------------------------------------

3

GENERAL SAFETY INFORMATION --------------------

4

Precautions ---------------------------------------------------

4

Grounding Instructions ------------------------------------

4

Chemical Vapor Corrosion -------------------------------

4

Improper Combustion -------------------------------------

4

Extended non-use Periods -------------------------------

4

Insulation Blankets -----------------------------------------

4

High Altitude Installation ----------------------------------

5

FEATURES ----------------------------------------------------

5

High Limit Switch -------------------------------------------

5

Electronic Ignition Control --------------------------------

5

Exhaust Inducer (Blower Assy.) -------------------------

5-6

Circulating Pump -------------------------------------------

6

Dishwashing Machine Requirement ------------------

6

INSTALLATION INSTRUCTIONS ------------------------

6

Required Ability ----------------------------------------------

6

Uncrating ------------------------------------------------------

6

Locating The Heater ---------------------------------------

6-7

Levelling -------------------------------------------------------

7

Clearances ---------------------------------------------------

7

Hard Water ----------------------------------------------------

7

Air Requirements -------------------------------------------

7-8

Venting ---------------------------------------------------------

8

Multiple Heater Manifold ----------------------------------

8

Technical Data Venting ------------------------------------

9-10

Water Line Connections ----------------------------------

11

Water (Potable) Heating and Space Heating -------

11

Thermometers (Not Supplied) --------------------------

11

Relief Valve ---------------------------------------------------

11

INSTALLATION DIAGRAMS-TOP

 

INLET/OUTLET USAGE -----------------------------------

12

General --------------------------------------------------------

12

Code Restrictions ------------------------------------------

12

INSTALLATION DIAGRAMS -------------------------------

13-18

MANIFOLD KITS ---------------------------------------------

19

Heater Wiring ------------------------------------------------

20

 

Page

Gas Piping ----------------------------------------------------

21

Purging --------------------------------------------------------

21

Gas Pressure Regulator ----------------------------------

21-22

OPERATION --------------------------------------------------

22

General --------------------------------------------------------

22

Filling -----------------------------------------------------------

22

SEQUENCE OF OPERATION ----------------------------

23

Lighting and Operation ------------------------------------

24

Water Temperature Control ------------------------------

25

Checking Venting -------------------------------------------

25

PREVENTIVE MAINTENANCE ---------------------------

25

Check The Ignitor Assembly -----------------------------

25

Ignitor Assembly --------------------------------------------

25-26

Main Burner ---------------------------------------------------

26

Gas Valves ----------------------------------------------------

26

Checking The Input -----------------------------------------

26

Venting System ----------------------------------------------

27

Remote Storage Tank Temperature Control --------

27

Relief Valve ---------------------------------------------------

27

Hot Water Odor ----------------------------------------------

27

Anode Rod Inspection -------------------------------------

27

Flushing -------------------------------------------------------

27

Draining -------------------------------------------------------

27

Recommended Procedure For Periodic

 

Removal of Lime Deposits From Tank Type

 

Commercial Water Heaters ------------------------------

28

Deliming Solvents ------------------------------------------

28

Tank Cleanout Procedures -------------------------------

28-29

Ignition Module System -----------------------------------

29

System Diagnostics ----------------------------------------

29

SERVICE ------------------------------------------------------

29

Electrical Servicing -----------------------------------------

29

Replacement Parts, Service Handbooks

 

and Training Aids -------------------------------------------

30

Sequence of Operation Flow Chart --------------------

30

Operational Checklist --------------------------------------

31

Limited Warranty --------------------------------------------

32

FOREWORD

These designs comply with ANSI Z21.10.3 as an automatic circulating or automatic storage tank type water heater.

Heaters having an input of 310,000, 366,000, 390,000 Btuh with a recovery rating of 277.3 gph or more also comply with ANSI Z21.10.3 as an automatic instantaneous type heater.

Detailed installation diagrams are found in this manual. These diagrams will serve to provide the installer with a reference for the materials and methods of piping necessary. It is highly essential that all water, gas piping and wiring be installed as shown on the diagrams.

Particular attention should be given to the installation of thermometers at the locations indicated on the diagrams as these are necessary for checking the proper functioning of the heater.

The heater is designed to operate on natural gas only. If you have obtained this heater for use on propane-STOP. Do not

install this water heater. Immediately call your supplier to correct the situation.

These heaters may be installed on combustible floors.

In addition to these instructions, the equipment shall be installed in accordance with those installation regulations in force in the local area where the installation is to be made. These shall be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made.

The installation must conform to these instructions and the local code authority having jurisdiction. In the absence of local codes, the installation must comply with the latest editions of the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and the National Electrical Code, NFPA 70, documents are available from the National Fire Protection Association, 1 Batterymarch Park, Quincy, MA 02269.

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Contents INSTALLATION OPERATION MAINTENANCE LIMITED WARRANTY MODELS BTN 120 THRU 400/A SeriesCOMMERCIAL GAS, GLASS-LINED, TANK-TYPE WATER HEATER FRONT VIEW ROUGH-IN-DIMENSIONSTABLE 1. ROUGH-IN-DIMENSIONS TABLE 3. GASAND ELECTRICAL CHARACTERISTICSFOREWORD TABLE OF CONTENTSCHEMICAL VAPOR CORROSION GENERAL SAFETY INFORMATIONPRECAUTIONS GROUNDING INSTRUCTIONSELECTRONIC IGNITION CONTROL FEATURESHIGH ALTITUDE INSTALLATIONS HIGH LIMIT SWITCHLOCATING THE HEATER CIRCULATING PUMPDISHWASHING MACHINE REQUIREMENT UNCRATINGAIR REQUIREMENTS LEVELINGCLEARANCES HARD WATERCONFINED SPACE VENTINGMULTIPLE HEATER MANIFOLD UNCONFINED SPACETYPE B GAS VENT Multiple Gas Fired Tank-Type Heaters TABLE 6. TECHNICAL DATA VENTINGTABLE 6. TECHNICAL DATA VENTING Continued RELIEF VALVE WATER LINE CONNECTIONSWATER POTABLE HEATING AND SPACE HEATING See pages THERMOMETERS Not SuppliedDANGER INSTALLATION DIAGRAMS-TOP INLET/OUTLET USAGEGENERAL CODE RESTRICTIONSTEMPERATURE AT FIXTURES. SEE WATER TEMPERATURE CONTROL VERTICAL STORAGE TANK AND FORCED CIRCULATIONHORIZONTAL STORAGE TANK AND FORCED CIRCULATION TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USEWITH RECIRCULATION OF SANITIZING LOOP TWO TEMPERATURE - ONE HEATER HIGH TEMPERATURE STORAGEINSTALLATION DIAGRAMS-SIDE INLET/OUTLET USAGE TWO TEMPERATURE - TWO HEATERS, ONE PRE-HEATER/ONE - BOOSTER HEATERWITH OR WITHOUT BUILDING RECIRCULATION HEATER WITH MIXING VALVE AND RECIRCULATED SANITIZING LOOP ONE OR TWO TEMPERATURE - ONE HEATERS,HIGH TEMPERATURESTORAGE WITH OR WITHOUT RECIRCULATION HEATER WITH OR WITHOUT MIXING VALVETWO PRE-HEATERS WITH BOOSTER HEATER TWO TEMPERATURE - TWO PRE-HEATERS WITH MIXING VALVE OR BOOSTERHEATER WITH OR WITHOUT BUILING RECIRCULATION TWO PRE-HEATERS WITH MIXING VALVEHORIZONTAL STORAGE TANK MEDIUM TEMPERATURE - ONE HEATER WITH AUXILIARY STORAGE TANK FORCEDCIRCULATION WITH OR WITHOUT BUILDING RECIRCULATION VERTICAL STORAGE TANKFOUR UNIT MANIFOLD KIT MANIFOLD KITSTWO UNIT MANIFOLD KIT THREE UNIT MANIFOLD KITFIGURE 9 - SINGLE UNIT WIRING DIAGRAM BTN-120 THROUGH 400A HEATER WIRINGCUBIC FEET PER HOUR GAS PIPINGGAS PRESSURE REGULATOR TABLE 7 - GAS SUPPLY LINE SIZES IN INCHES MAXIMUM CAPACITY OF PIPE IN1 CU. FT. OF GAS AT FULL CAPACITY OPERATIONMANIFOLD GAS PRESSURE IN INCHES OF WATER COLUMN ALL MODELS APPROXIMATE TIME REQUIRED TO CONSUMESEQUENCE OF OPERATION FOR YOUR SAFETY READ BEFORE OPERATING LIGHTING AND OPERATION INSTRUCTIONSOPERATING INSTRUCTIONS WATER TEMPERATURE CONTROL PREVENTIVE MAINTENANCECHECK THE IGNITOR ASSEMBLY IGNITOR ASSEMBLYFIGURE 11, IGNITOR MAIN BURNERGAS VALVES CHECKING THE INPUTANODE ROD INSPECTION VENTING SYSTEMREMOTE STORAGE TANK TEMPERATURE CONTROL HOT WATER ODORDELIMING USING FLO-JUG METHOD RECOMMENDED PROCEDURE FORTANK CLEANOUT PROCEDURE DELIMING SOLVENTSELECTRICAL SERVICING SERVICESYSTEM DIAGNOSTICS IGNITION MODULE SYSTEMREPLACEMENT PARTS, SERVICE HANDBOOKS AND TRAINING AIDS SEQUENCE OF OPERATION FLOW CHARTREPLACEMENT PARTS COMPLAINT OPERATIONAL CHECKLISTSERVICEMAN REMEDYKEEPTHISWARRANTYPOSTEDADJACENTTOTHEHEATERFORFUTUREREFERENCE Model BTN Limited Warranty4. SERVICEANDREPAIREXPENSES 6. CLAIMPROCEDURE