A.O. Smith BTN 120 THRU 400/A Series Replacement Parts, Service Handbooks And Training Aids

Page 30
REPLACEMENT PARTS, SERVICE HANDBOOKS AND TRAINING AIDS

REPLACEMENT PARTS, SERVICE HANDBOOKS AND TRAINING AIDS

Replacement parts may be ordered through A.O. Smith dealers, authorized servicers or distributors. Refer to the Yellow Pages for where to call or contact the A.O. Smith Water Products Company, Product Service Division, 5621 West 115th Street, Alsip, IL 60803, 1-800- 433-2545. When ordering parts be sure to state the quantity, part number and description of the item(s) including the complete model and serial number as it appears on the product. Refer to the parts list for more information.

REPLACEMENT PARTS

SEQUENCE OF OPERATION FLOW CHART

Description of this flow chart can be found in the “SEQUENCE OF OPERATION” section found on page 23.

Switch power on

Ignition

 

 

Control Board

 

 

to unit.

opens Gas

 

 

 

Valve.

 

 

 

Ignition Control

 

 

 

Board shuts off

 

 

Thermostat calls

Silicon Nitride

 

 

for heat.

Ignitor after

 

 

 

3 seconds

 

 

Ignition Control

Ignition Control

 

 

Board performs

Board waits 3 more

 

 

diagnostic check on

seconds to

 

 

components

monitor Flame

 

 

 

Sensor.

 

 

Ignition Control

 

 

 

Board sends power

 

 

 

to Exhaust Inducer

 

 

Ignition Control

 

Did Main

 

 

NO

Board shuts off Gas

 

Burner Light?

 

Valve and allows the

 

 

 

Exhaust Inducer to

Exhaust Inducer

 

 

purge appliance for

 

 

20 seconds.

engages Prover

 

 

 

 

 

Switch

 

 

 

 

YES

 

 

Ignition Control

 

 

 

Board provides

Ignition Control

 

 

power to Silcon

Board monitors

 

 

Nitride Ignitor

units until T’Stat

 

 

 

is satisfied.

 

 

Silicon Nitride

 

 

 

Ignitor

 

 

 

warms up for

 

 

 

20 seconds

 

 

 

 

30

 

 

Image 30
Contents INSTALLATION OPERATION MAINTENANCE LIMITED WARRANTY MODELS BTN 120 THRU 400/A SeriesCOMMERCIAL GAS, GLASS-LINED, TANK-TYPE WATER HEATER TABLE 3. GASAND ELECTRICAL CHARACTERISTICS ROUGH-IN-DIMENSIONSTABLE 1. ROUGH-IN-DIMENSIONS FRONT VIEWTABLE OF CONTENTS FOREWORDGROUNDING INSTRUCTIONS GENERAL SAFETY INFORMATIONPRECAUTIONS CHEMICAL VAPOR CORROSIONHIGH LIMIT SWITCH FEATURESHIGH ALTITUDE INSTALLATIONS ELECTRONIC IGNITION CONTROLUNCRATING CIRCULATING PUMPDISHWASHING MACHINE REQUIREMENT LOCATING THE HEATERHARD WATER LEVELINGCLEARANCES AIR REQUIREMENTSUNCONFINED SPACE VENTINGMULTIPLE HEATER MANIFOLD CONFINED SPACETABLE 6. TECHNICAL DATA VENTING TYPE B GAS VENT Multiple Gas Fired Tank-Type HeatersTABLE 6. TECHNICAL DATA VENTING Continued THERMOMETERS Not Supplied WATER LINE CONNECTIONSWATER POTABLE HEATING AND SPACE HEATING See pages RELIEF VALVECODE RESTRICTIONS INSTALLATION DIAGRAMS-TOP INLET/OUTLET USAGEGENERAL DANGERTEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE VERTICAL STORAGE TANK AND FORCED CIRCULATIONHORIZONTAL STORAGE TANK AND FORCED CIRCULATION TEMPERATURE AT FIXTURES. SEE WATER TEMPERATURE CONTROLTWO TEMPERATURE - ONE HEATER HIGH TEMPERATURE STORAGE WITH RECIRCULATION OF SANITIZING LOOPINSTALLATION DIAGRAMS-SIDE INLET/OUTLET USAGE TWO TEMPERATURE - TWO HEATERS, ONE PRE-HEATER/ONE - BOOSTER HEATERWITH OR WITHOUT BUILDING RECIRCULATION HEATER WITH OR WITHOUT MIXING VALVE ONE OR TWO TEMPERATURE - ONE HEATERS,HIGH TEMPERATURESTORAGE WITH OR WITHOUT RECIRCULATION HEATER WITH MIXING VALVE AND RECIRCULATED SANITIZING LOOPTWO PRE-HEATERS WITH MIXING VALVE TWO TEMPERATURE - TWO PRE-HEATERS WITH MIXING VALVE OR BOOSTERHEATER WITH OR WITHOUT BUILING RECIRCULATION TWO PRE-HEATERS WITH BOOSTER HEATERVERTICAL STORAGE TANK MEDIUM TEMPERATURE - ONE HEATER WITH AUXILIARY STORAGE TANK FORCEDCIRCULATION WITH OR WITHOUT BUILDING RECIRCULATION HORIZONTAL STORAGE TANKTHREE UNIT MANIFOLD KIT MANIFOLD KITSTWO UNIT MANIFOLD KIT FOUR UNIT MANIFOLD KITHEATER WIRING FIGURE 9 - SINGLE UNIT WIRING DIAGRAM BTN-120 THROUGH 400ATABLE 7 - GAS SUPPLY LINE SIZES IN INCHES MAXIMUM CAPACITY OF PIPE IN GAS PIPINGGAS PRESSURE REGULATOR CUBIC FEET PER HOURAPPROXIMATE TIME REQUIRED TO CONSUME OPERATIONMANIFOLD GAS PRESSURE IN INCHES OF WATER COLUMN ALL MODELS 1 CU. FT. OF GAS AT FULL CAPACITYSEQUENCE OF OPERATION FOR YOUR SAFETY READ BEFORE OPERATING LIGHTING AND OPERATION INSTRUCTIONSOPERATING INSTRUCTIONS IGNITOR ASSEMBLY PREVENTIVE MAINTENANCECHECK THE IGNITOR ASSEMBLY WATER TEMPERATURE CONTROLCHECKING THE INPUT MAIN BURNERGAS VALVES FIGURE 11, IGNITORHOT WATER ODOR VENTING SYSTEMREMOTE STORAGE TANK TEMPERATURE CONTROL ANODE ROD INSPECTIONDELIMING SOLVENTS RECOMMENDED PROCEDURE FORTANK CLEANOUT PROCEDURE DELIMING USING FLO-JUG METHODIGNITION MODULE SYSTEM SERVICESYSTEM DIAGNOSTICS ELECTRICAL SERVICINGREPLACEMENT PARTS, SERVICE HANDBOOKS AND TRAINING AIDS SEQUENCE OF OPERATION FLOW CHARTREPLACEMENT PARTS REMEDY OPERATIONAL CHECKLISTSERVICEMAN COMPLAINT6. CLAIMPROCEDURE Model BTN Limited Warranty4. SERVICEANDREPAIREXPENSES KEEPTHISWARRANTYPOSTEDADJACENTTOTHEHEATERFORFUTUREREFERENCE