A.O. Smith BTN 120 THRU 400/A Series warranty Sequence Of Operation

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SEQUENCE OF OPERATION

SEQUENCE OF OPERATION

The following information will describe the Sequence of Operation for this appliance.

1.Switch power on to unit.

2.Thermostat calls for heat.

3.Ignition Control Board performs diagnostic check on system components.

4.On completion of diagnostics check, the Ignition Control Board sends signal to Exhaust Inducer.

5.Exhaust Inducer begins drawing air through appliance closing the Prover Switch.

6.On completion of Prover Switch engagement, the Ignition Control Board begins the ignition cycle.

7.The Ignition Control Board provides power to the Silicon Nitride Ignitor.

8.The Silicon Nitride Ignitor heats up for approximately 17 to 20 seconds.

9.At the end of Silicon Nitride Ignitor’s warm-up, the Ignition Control Board opens the Gas Valve.

10.From the time the Gas Valve opens, the Ignition Control Board waits 3 seconds and then shuts off power to the Silicon Nitride Ignitor.

11.From the time the Silicon Nitride Ignitor’s power is shut off, the Ignition Control Board waits 3 more seconds to monitor the Flame Sensor.

12.If the Flame Sensor does not detect a strong enough flame, the Ignition Control Board shuts off the Gas Valve and allows the Exhaust Inducer to purge the unit for 20 seconds. At that time, the Ignition Control Board restarts with step 7. It will try and ignite the main burners 2 more times. If the unit does not light, the Ignition Control Board will wait one hour and then restart at step 3. This cycle will continue until the unit lights or the power is shutoff to the unit.

13.If the Flame Sensor detects a strong flame, the Ignition Control Board will allow the unit to operate until the thermostat is satisfied.

14.Once the unit is satisfied, the Ignition Control Board will shut off the Gas Valve and the unit will be in standby mode until another call for heat is initiated by the thermostat.

See the flow chart on page 31 for more information.

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Contents COMMERCIAL GAS, GLASS-LINED, TANK-TYPE WATER HEATER INSTALLATION OPERATION MAINTENANCE LIMITED WARRANTYMODELS BTN 120 THRU 400/A Series FRONT VIEW ROUGH-IN-DIMENSIONSTABLE 1. ROUGH-IN-DIMENSIONS TABLE 3. GASAND ELECTRICAL CHARACTERISTICSFOREWORD TABLE OF CONTENTSCHEMICAL VAPOR CORROSION GENERAL SAFETY INFORMATIONPRECAUTIONS GROUNDING INSTRUCTIONSELECTRONIC IGNITION CONTROL FEATURESHIGH ALTITUDE INSTALLATIONS HIGH LIMIT SWITCHLOCATING THE HEATER CIRCULATING PUMPDISHWASHING MACHINE REQUIREMENT UNCRATINGAIR REQUIREMENTS LEVELINGCLEARANCES HARD WATERCONFINED SPACE VENTINGMULTIPLE HEATER MANIFOLD UNCONFINED SPACETYPE B GAS VENT Multiple Gas Fired Tank-Type Heaters TABLE 6. TECHNICAL DATA VENTINGTABLE 6. TECHNICAL DATA VENTING Continued RELIEF VALVE WATER LINE CONNECTIONSWATER POTABLE HEATING AND SPACE HEATING See pages THERMOMETERS Not SuppliedDANGER INSTALLATION DIAGRAMS-TOP INLET/OUTLET USAGEGENERAL CODE RESTRICTIONSTEMPERATURE AT FIXTURES. SEE WATER TEMPERATURE CONTROL VERTICAL STORAGE TANK AND FORCED CIRCULATIONHORIZONTAL STORAGE TANK AND FORCED CIRCULATION TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USEWITH RECIRCULATION OF SANITIZING LOOP TWO TEMPERATURE - ONE HEATER HIGH TEMPERATURE STORAGEWITH OR WITHOUT BUILDING RECIRCULATION INSTALLATION DIAGRAMS-SIDE INLET/OUTLET USAGETWO TEMPERATURE - TWO HEATERS, ONE PRE-HEATER/ONE - BOOSTER HEATER HEATER WITH MIXING VALVE AND RECIRCULATED SANITIZING LOOP ONE OR TWO TEMPERATURE - ONE HEATERS,HIGH TEMPERATURESTORAGE WITH OR WITHOUT RECIRCULATION HEATER WITH OR WITHOUT MIXING VALVETWO PRE-HEATERS WITH BOOSTER HEATER TWO TEMPERATURE - TWO PRE-HEATERS WITH MIXING VALVE OR BOOSTERHEATER WITH OR WITHOUT BUILING RECIRCULATION TWO PRE-HEATERS WITH MIXING VALVEHORIZONTAL STORAGE TANK MEDIUM TEMPERATURE - ONE HEATER WITH AUXILIARY STORAGE TANK FORCEDCIRCULATION WITH OR WITHOUT BUILDING RECIRCULATION VERTICAL STORAGE TANKFOUR UNIT MANIFOLD KIT MANIFOLD KITSTWO UNIT MANIFOLD KIT THREE UNIT MANIFOLD KITFIGURE 9 - SINGLE UNIT WIRING DIAGRAM BTN-120 THROUGH 400A HEATER WIRINGCUBIC FEET PER HOUR GAS PIPINGGAS PRESSURE REGULATOR TABLE 7 - GAS SUPPLY LINE SIZES IN INCHES MAXIMUM CAPACITY OF PIPE IN1 CU. FT. OF GAS AT FULL CAPACITY OPERATIONMANIFOLD GAS PRESSURE IN INCHES OF WATER COLUMN ALL MODELS APPROXIMATE TIME REQUIRED TO CONSUMESEQUENCE OF OPERATION OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATINGLIGHTING AND OPERATION INSTRUCTIONS WATER TEMPERATURE CONTROL PREVENTIVE MAINTENANCECHECK THE IGNITOR ASSEMBLY IGNITOR ASSEMBLYFIGURE 11, IGNITOR MAIN BURNERGAS VALVES CHECKING THE INPUTANODE ROD INSPECTION VENTING SYSTEMREMOTE STORAGE TANK TEMPERATURE CONTROL HOT WATER ODORDELIMING USING FLO-JUG METHOD RECOMMENDED PROCEDURE FORTANK CLEANOUT PROCEDURE DELIMING SOLVENTSELECTRICAL SERVICING SERVICESYSTEM DIAGNOSTICS IGNITION MODULE SYSTEMREPLACEMENT PARTS REPLACEMENT PARTS, SERVICE HANDBOOKS AND TRAINING AIDSSEQUENCE OF OPERATION FLOW CHART COMPLAINT OPERATIONAL CHECKLISTSERVICEMAN REMEDYKEEPTHISWARRANTYPOSTEDADJACENTTOTHEHEATERFORFUTUREREFERENCE Model BTN Limited Warranty4. SERVICEANDREPAIREXPENSES 6. CLAIMPROCEDURE