Frymaster FBRA18 Series manual Controller and Mechanical Timers

Page 29

guished), current to the ignition module is cut, preventing the main valve from opening, and the igni- tion module “locks out” until the power switch is turned off and then back on.

A probe monitors the temperature in the cookpot. When the programmed setpoint temperature is reached, resistance in the probe causes the heat cycle circuitry in the controller to cut off current flow through the heat relay. This in turn cuts off the 24 VAC to the ignition module, causing the gas valve to close.

CONTROLLER AND MECHANICAL TIMERS

FBR18 and FBRA18 Series rethermalizers are equipped with a digital controller that allows the op- erator to enter or adjust a specific rethermalizing temperature for the cookpot. The controller does not control rethermalizing times. Rethermalizing times for up to six different products are specified by means of 60-minute mechanical timers arrayed across the front of the unit.

INTERFACE BOARDS

An interface board is located in the component box directly behind the control panel. The interface board provides a link between the controller and the rethermalizer’s individual components without requiring excessive wiring, and it allows the controller to execute commands from one central point.

FBR18 and FBRA18 models use different interface boards. The boards are not interchangeable.

FBR18 rethermalizers have been manufactured with two different interface boards, similar in ap- pearance to the ones illustrated below. Regardless of the board used when manufactured, the uni- versal replacement part is 806-3398.Earlier design boards may be replaced with later design boards and vice versa.

 

SOUND

 

 

 

 

 

 

 

 

GND

 

 

1

 

 

 

1

4

7

10

13

 

 

 

GND

2

 

 

J2

2

5

8

11

14

 

 

 

 

3

 

 

 

3

6

9

12

15

 

 

 

3

6

9

12

 

 

 

 

 

3

6

9

12

2

5

8

11

 

 

 

 

 

2

5

8

11

 

 

SOUND

 

J2

 

 

 

 

 

 

 

GND

 

 

1

 

 

 

 

 

13

 

 

 

 

 

 

 

 

 

1

4

7

10

 

 

 

 

 

GND

 

2

 

 

2

5

8

11

14

D6

 

 

 

D7

 

 

 

 

 

 

 

 

 

3

 

 

3

6

9

12

15

 

 

 

 

AIR

 

 

 

 

 

 

 

 

 

 

12V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

6

9

12

 

 

 

 

 

3

6

9

12

 

J1

2

5

8

11

 

 

 

 

 

2

5

8

11

J3

J1

1 4 7 10

J3

1 4 7 10

1

4

7

10

1

4

7

10

GND V2D

PWR AD AS V2S

K3

K4

 

NOT

 

BLOWER

USED

 

MOTOR

 

 

RELAY

 

 

 

 

NOT

 

 

 

USED

 

 

 

 

 

K1

K2

K5

 

GND

NOT

V1D

USED

 

 

PWR

 

ALR

HEAT

V1S

RELAY

 

D1

GV

GND

 

V2D

NOT

PWR

USED

 

AD

 

AS

PWR NOT

D2

V2S

USED

 

K1

NOT

K4 USED

D3

HEAT 24V RELAY

AND

BLOWER

MOTOR

 

D5

Blower

GV

Motor

GND

2 Amp

 

V1D

 

PWR

 

ALR

D4

V1S

 

 

PWR

1

2

6

3

4

5

GND

GV PWR AL 12V AIR 24V

AL PWR GV GND

GND

K2

RELAY

K3

GND

EARLIER DESIGN INTERFACE BOARD P/N 806-3398

LATER DESIGN INTERFACE BOARD P/N 806-3398

In earlier versions, nine diagnostic LEDs are arrayed along the bottom edge of the board. Each of the LEDs is labeled with two or three letters indicating its function, and six of them are numbered. In later versions, there are seven LEDs scattered around the board. All of these LEDs are labeled and numbered. The diagnostic purposes of LEDs 1 through 6 on one board correspond directly to those of LEDs 1 through 6 on the other board. When lit, LED 3 indicates the 24VAC is being re- ceived from the transformer. LEDs 2 and 4, when lit, indicate that 24VAC is being supplied to the left and right ignition modules respectively. LED 5, when lit, indicates that 24VAC is being sup- plied to the gas valve. A lit LED 6 indicates that 12VAC is being received from the transformer. All other LEDs have no diagnostic purpose in rethermalizer applications.

6-2

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Contents Hour Service Hotline Canada Page FBR18 & FBRA18 Series GAS Rethermalizers Table of Contents Parts List Safety Information Parts Ordering and Service InformationDefinitions Installation, Operating, and Service PersonnelEquipment Description What to do if your equipment arrives damaged Shipping Damage Claim ProcedureGeneral Installation Requirements Caster/Leg Installation Incoming Gas Pressures Connecting to the Gas Supply Converting to Another Gas Type FBR18/FBRA18 Digital Controller IntroductionOperating the FBR18/FBRA18 Timers Boiling-Out the Cookpot Shutting the Rethermalizer Down Quarterly Checks and Services Daily Checks and ServicesClean Combustion Air Blower Semi-Annual Checks and ServicesCheck Burner Manifold Pressure Burner Manifold Gas Pressures Introduction To FBRA18 units only Troubleshooting GuidesProblem Yes Has the correct setpoint Yes Replacing the Controller or Controller Wiring Harness Functional Description FBR18 & FBRA18 Series GAS Rethermalizers Service ProceduresController and Mechanical Timers Temperature Probe Measuring Flame Current Cleaning the Gas Valve Vent TubeChecking the Burner Manifold Gas Pressure Replacing the Interface Board Replacing the Temperature ProbeReplacing an Ignition Module Replacing an Ignitor AssemblyReplacing the Gas Valve Replacing a Burner AssemblyReplacing the Combustion Air Blower Replacing the Cookpot Troubleshooting and Problem IsolationIgnition Failures Improper Burner Functioning Incoming Gas PressuresPage Improper Temperature Control Troubleshooting the Gas Valve Unit is Connected to Troubleshooting the 24 VAC Circuit in FBR18 Units24 VAC Circuit in FBR18 Units Is Power Troubleshooting the 24 VAC Circuit in FBRA18 UnitsIs 24VAC Present on COM No terminal of latch Relay? Harness Is J1 pin 24VAC Circuit in FBRA18 Units Troubleshooting the Temperature Probe Probe Resistance Chart 8050417D Wiring Diagram for FBR18 UnitsFBRA18 Units Burner System Components FBR18 & FBRA18 Series GAS Rethermalizers Parts ListCabinetry and Associated Components Control Box Assembly and Associated Parts, FBR18/ FBRA18 Controller and Component Box Assemblies Cooking Timer Control Panel Components Cookpot, FBR18 Cookpot, FBRA18 Gas Supply Components Plumbing Components Page Service Hotline