Frymaster FBRA18 Series manual General Installation Requirements

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FBR18 & FBRA18 SERIES GAS RETHERMALIZERS

CHAPTER 2: INSTALLATION INSTRUCTIONS

2.1General Installation Requirements

PROPER INSTALLATION IS ESSENTIAL FOR EFFICIENT, TROUBLE-FREE OPERATION OF YOUR RETHERMALIZER. ANY UNAUTHORIZED ALTERATIONS MADE TO THIS EQUIPMENT WILL VOID THE Frymaster WARRANTY.

Upon arrival, inspect the rethermalizer carefully for visible or concealed damage. (See Shipping Damage Claim Procedure in Chapter 1.)

CLEARANCE AND VENTILATION

This equipment must be installed with a 6” (150mm) clearance at both sides and back when installed adjacent to combustible construction. No clearance is required when installed adjacent to noncom- bustible construction. A minimum of 24” (600mm) clearance should be provided at the front of the unit.

One of the most important considerations of efficient operation is ventilation. Make sure the equip- ment is installed so that products of combustion are removed efficiently, and that the kitchen ventila- tion system does not produce drafts that interfere with proper burner operation.

The equipment flue opening must not be placed close to the intake of the exhaust fan, and the flue must never be extended in a “chimney” fashion. An extended flue will change the combustion char- acteristics of the equipment, causing longer recovery times. It also frequently causes delayed igni- tion. To provide the airflow necessary for good combustion and burner operation, the areas sur- rounding the front, sides, and rear of the unit must be kept clear and unobstructed.

This equipment must be installed in an area with an adequate air supply and adequate ventilation. For U.S installations, information on construction and installation of ventilating hoods can be found in NFPA Standard 96. This document can be ordered from the National Fire Protection Association, Battery March Park, Quincy, MA 02269. For installations in countries other than the U.S., the ap- propriate regulating authority should be contacted for information related to hood construction and installation.

DANGER

Do not attach an apron drain to a single rethermalizer. The rethermalizer may be- come unstable, tip over, and cause injury to personnel.

NATIONAL CODE REQUIREMENTS

This equipment is to be installed in compliance with the Basic Plumbing Code of the Building Offi- cials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food and Drug Administration.

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Contents Hour Service Hotline Canada Page FBR18 & FBRA18 Series GAS Rethermalizers Table of Contents Parts List Safety Information Parts Ordering and Service InformationInstallation, Operating, and Service Personnel Equipment DescriptionDefinitions What to do if your equipment arrives damaged Shipping Damage Claim ProcedureGeneral Installation Requirements Caster/Leg Installation Incoming Gas Pressures Connecting to the Gas Supply Converting to Another Gas Type FBR18/FBRA18 Digital Controller IntroductionOperating the FBR18/FBRA18 Timers Boiling-Out the Cookpot Shutting the Rethermalizer Down Quarterly Checks and Services Daily Checks and ServicesClean Combustion Air Blower Semi-Annual Checks and ServicesCheck Burner Manifold Pressure Burner Manifold Gas Pressures Introduction To FBRA18 units only Troubleshooting GuidesProblem Yes Has the correct setpoint Yes Replacing the Controller or Controller Wiring Harness Functional Description FBR18 & FBRA18 Series GAS Rethermalizers Service ProceduresController and Mechanical Timers Temperature Probe Cleaning the Gas Valve Vent Tube Checking the Burner Manifold Gas PressureMeasuring Flame Current Replacing the Interface Board Replacing the Temperature ProbeReplacing an Ignition Module Replacing an Ignitor AssemblyReplacing a Burner Assembly Replacing the Combustion Air BlowerReplacing the Gas Valve Replacing the Cookpot Troubleshooting and Problem IsolationIgnition Failures Improper Burner Functioning Incoming Gas PressuresPage Improper Temperature Control Troubleshooting the Gas Valve Unit is Connected to Troubleshooting the 24 VAC Circuit in FBR18 Units24 VAC Circuit in FBR18 Units Is Power Troubleshooting the 24 VAC Circuit in FBRA18 UnitsIs 24VAC Present on COM No terminal of latch Relay? Harness Is J1 pin 24VAC Circuit in FBRA18 Units Troubleshooting the Temperature Probe Probe Resistance Chart 8050417D Wiring Diagram for FBR18 UnitsFBRA18 Units Burner System Components FBR18 & FBRA18 Series GAS Rethermalizers Parts ListCabinetry and Associated Components Control Box Assembly and Associated Parts, FBR18/ FBRA18 Controller and Component Box Assemblies Cooking Timer Control Panel Components Cookpot, FBR18 Cookpot, FBRA18 Gas Supply Components Plumbing Components Page Service Hotline