Frymaster FBRA18 Series manual Boiling-Out the Cookpot

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1. Turn the gas valve to the ON position (see illustration below).

Honeywell

ON

OFF

2.Press the controller Power switch.

On FBR18 models, the burners will light for several seconds then go out. A few seconds later they will light again. This cycle will repeat seven times or until the water in the cookpot reaches 160°F (71°C), whichever comes first, at which time the burners will remain lit until the setpoint is reached.

On FBRA18 models, if the cookpot is not already full of water, the AutoFill feature will im- mediately begin adding water. When the water level reaches the upper water level sensor, the AutoFill solenoid valve will cut off the water flow. (If the water level drops below the upper water level sensor during operation, the AutoFill solenoid valve will open and add water to the cookpot). When the water level is above the lower water level sensor, the burners will light for several seconds then go out. A few seconds later they will light again. This cycle will repeat seven times or until the water in the cookpot reaches 160°F (71°C), whichever comes first, at which time the burners will remain lit until the setpoint is reached.

3.When the burners have been lit continuously for at least 90 seconds, observe the burners through the burner viewing ports. The burners should display a bright orange-red glow. If a blue flame is observed, or if there are dark spots on a burner face, the air/gas mixture requires adjustment. Refer to Chapter 4, Section 4.4, Clean Combustion Air Blower for adjustment pro- cedures.

3.4Boiling-Out the Cookpot

To ensure that the cookpot is free of any contamination resulting from its manufacture, shipping, and handling during installation, the cookpot must be boiled out before first use.

1.Close the drain valve and fill the cookpot with a solution of cold water and 1 cup of Frymaster FRYER ‘N’ GRIDDLE cleaner or detergent.

2.Place the unit into operation in accordance with Section 3.3.

3.Program the setpoint for 200°F (93°C). When the Heat Mode indicator (decimal between the first two digits of the display) goes out, set one of the product timers for 60 minutes.

4.After the solution simmers for an hour, turn the unit off, allow the solution to cool, then add 2 gallons (7.75 liters) of cold water and stir. Drain the solution and clean the cookpot thoroughly.

5.Rinse the cookpot at least twice by filling with clean water and draining.

3-3

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Contents Hour Service Hotline Canada Page FBR18 & FBRA18 Series GAS Rethermalizers Table of Contents Parts List Parts Ordering and Service Information Safety InformationEquipment Description Installation, Operating, and Service PersonnelDefinitions Shipping Damage Claim Procedure What to do if your equipment arrives damagedGeneral Installation Requirements Caster/Leg Installation Incoming Gas Pressures Connecting to the Gas Supply Converting to Another Gas Type Introduction FBR18/FBRA18 Digital ControllerOperating the FBR18/FBRA18 Timers Boiling-Out the Cookpot Shutting the Rethermalizer Down Daily Checks and Services Quarterly Checks and ServicesSemi-Annual Checks and Services Clean Combustion Air BlowerCheck Burner Manifold Pressure Burner Manifold Gas Pressures Introduction Troubleshooting Guides To FBRA18 units onlyProblem Yes Has the correct setpoint Yes Replacing the Controller or Controller Wiring Harness FBR18 & FBRA18 Series GAS Rethermalizers Service Procedures Functional DescriptionController and Mechanical Timers Temperature Probe Checking the Burner Manifold Gas Pressure Cleaning the Gas Valve Vent TubeMeasuring Flame Current Replacing the Temperature Probe Replacing the Interface BoardReplacing an Ignitor Assembly Replacing an Ignition ModuleReplacing the Combustion Air Blower Replacing a Burner AssemblyReplacing the Gas Valve Troubleshooting and Problem Isolation Replacing the CookpotIgnition Failures Incoming Gas Pressures Improper Burner FunctioningPage Improper Temperature Control Troubleshooting the Gas Valve Troubleshooting the 24 VAC Circuit in FBR18 Units Unit is Connected to24 VAC Circuit in FBR18 Units Troubleshooting the 24 VAC Circuit in FBRA18 Units Is PowerIs 24VAC Present on COM No terminal of latch Relay? Harness Is J1 pin 24VAC Circuit in FBRA18 Units Troubleshooting the Temperature Probe Probe Resistance Chart Wiring Diagram for FBR18 Units 8050417DFBRA18 Units FBR18 & FBRA18 Series GAS Rethermalizers Parts List Burner System ComponentsCabinetry and Associated Components Control Box Assembly and Associated Parts, FBR18/ FBRA18 Controller and Component Box Assemblies Cooking Timer Control Panel Components Cookpot, FBR18 Cookpot, FBRA18 Gas Supply Components Plumbing Components Page Service Hotline