Frymaster FPHD manual Replacing Rocker Switches

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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.5 Replacing Rocker Switches (cont.)

3.Depress the retaining clips (see illustration below) and push the switch out of the slot. If there is a switch-guard present, retain it for installation of the replacement switch.

Depress clips on each side to remove switch from control panel.

4.Remove wires one at a time from the switch being removed and connect to the replacement switch until all wires are transferred.

5.Reverse the above steps for reassembly.

1.7.6 Replacing the Gas Valve

DANGER

Drain the frypot or remove the handle from the drain valve before proceeding further.

1.Disconnect fryer from electrical and gas supplies.

2.Disconnect the wires from the gas valve terminal block, marking each wire to facilitate reconnections. For 120VAC gas valves, disconnect the black wire from the high-limit, then remove the bobtail connecting the white wire.

3.Remove the high-limit thermostat wire from the gas valve pilot coil (all but 120 VAC valves).

4.Remove the pilot gas line fitting from the gas valve.

5.Remove the pipe union collars to the left and right of the gas valve and remove the valve.

6.Remove the pipefitting from the old gas valve and install on the replacement valve, using Loctite PST567 or equivalent pipe thread sealant on threads. Do not apply sealant to the first two pipe threads. Doing so will clog and damage the gas valve.

7.Reverse steps 1-5 to install the replacement gas valve.

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Contents Hour Service Hotline Includes HD63/Red Robin and Common CabinetryMAY Page Computers FCC Table of Contents Page Functional Description GAS Information Altitudes of 2000 feet or lessPilot System Configuration Electronic Ignition ConfigurationControl Options Interface BoardsThermatron Board P/N Interface Boards Test Meter Setting Pins Test Results Indicates power from 12V transformerAccessing Fryers for Servicing ThermostatsRestraints Cleaning the Gas Valve Vent Tube if applicable Adjusting Burner Manifold Gas PressureAdjusting the Pilot Flame Calibrating the ThermatronMain Pilot Trailing PilotReplacing Fryer Components Replacing the ComputerReplacing the Temperature Probe Computer-equipped Fryers Replacing the Temperature Probe Computer-equipped Fryers Probe cannot be repositioned Installing the New Temperature Probe Replacing the High-limit ThermostatLocate the high-limit probe Capillary tube cannot be repositioned Replacing Rocker Switches Figure BReplacing Rocker Switches Replacing the Pilot Assembly Replacing the FrypotRemoving the joiner strip Removing gas manifold shield Removing bolts arrows securing flue to frypot Nut Valve Boot Clamp Remove the drain valve nut and attached Hardware Cutting frypot seal prior to frypot removal Lifting frypot from fryer Troubleshooting and Problem Isolation Ignition FailureElectronic Circuits Improper Burner FunctionImproper Burner Function Improper Temperature Control Improper Computer Function Improper Filtration Function Frypot Leakage Improper Basket Lift Function Bell-Crank Basket Lifts Troubleshooting Guides ProblemNot possible Wiring Diagrams High Efficiency Decathlon, Thermatron with Constant PilotRight/left sides are the same Computer with Constant Pilot CM4-S Wiring Dean Oil Return Wiring Dean Oil Return Wiring, with Solenoid Probe Resistance Charts High Efficiency Decathlon Series GAS Fryers Parts List High Efficiency Decathlon HD Primary ComponentsDecathlon HD50 Primary Components includes Scfhd units See Orifices, SectionSee Drain Manifold Components, Section Decathlon HD50 Primary Components includes Scfhd units Decathlon HD60 Primary Components includes Scfhd units 823-4692Flue Box Assembly also used on HD63 fryers Front, Flue Box Decathlon FPHD65 Primary Components Channel, Base 265 465 565 Cabinet Upper BackCabinet Lower Back Door Assembly, with Liner also used for HD63 fryers Orifices Natural OrificesPropane Orifices Control Panel Options, Joiner Strips, and Accessories AccessoriesControl Panels Joiner StripsOptional Components and Controllers Bezels HD/SCFHD50 SCFHD456 SCFHD60Interface Boards High Efficiency Decathlon Series GAS Fryers Parts List Drain Valve Assembly, 1 1 ⁄ 2 without Microswitch Drain Valve Assembly, 1 1 ⁄ 2 with MicroswitchFlush Oil Drain Line Oil Return Manifold Components Oil Return Manifold Components Oil Return Manifold Components Oil Return and Oil Flush Components Microswitch Bracket Assembly, Oil Return Oil Suction AssemblySuction Manifold Assembly Oil Suction Start FittingDescription Filtration Components SCFHD60 and SCFHD63 Series Fryers 106-7543Filtration Components FPHD65 Series Fryers Basket Lift Components Basket Lift Components Trough, Holster, & Cover Components Fasteners Screws, Nuts, Bolts Service Hotline