Frymaster FPHD manual Replacing the Pilot Assembly, Replacing the Frypot

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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.7Replacing the Pilot Assembly

1.Remove the pilot tubing from the bottom of the pilot assembly.

2.If the pilot is an electronic ignition pilot, disconnect the ignition cable and the sense wire.

3.Remove the pilot mounting screw(s) from the pilot mounting bracket and remove the pilot.

4.Reverse the procedure to replace the pilot assembly.

NOTE: The above procedure is applicable to standing pilot, electronic ignition, and trailing pilot assemblies.

1.7.8 Replacing the Frypot

1.Open fryer doors and remove filter pan (if applicable). Ensure computer and all power switches are off. Drain and dispose of or store oil from all frypots prior to moving fryer.

DANGER

Hot cooking oil will cause severe burns. Never attempt to move this appliance when

filled with hot cooking oil or to transfer hot cooking oil from one container to

another.

2.Turn gas valve off, then turn gas off at supply valve or meter. Disconnect supply line from gas manifold at rear of fryer.

NOTE: If restraints are installed on the fryer, disconnect restraints prior to disconnecting the gas supply line.

3.Unplug fryer from electrical supply source.

4.Remove fryer door for easier access to the temperature probe. First, remove top hinge from bracket. Then, lift door off bottom hinge pin.

5.Remove the basket hanger from the flue cap by lifting up and off of fryer. Some units may have a built-in flue deflector on the basket hanger. Units with basket lifts will require the removal of the lift arms prior to removing the basket hanger.

Removing the basket hanger from the flue cap.

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Contents Includes HD63/Red Robin and Common Cabinetry Hour Service HotlineMAY Page Computers FCC Table of Contents Page GAS Information Altitudes of 2000 feet or less Functional DescriptionElectronic Ignition Configuration Pilot System ConfigurationInterface Boards Control OptionsThermatron Board P/N Interface Boards Indicates power from 12V transformer Test Meter Setting Pins Test ResultsThermostats Accessing Fryers for ServicingRestraints Adjusting Burner Manifold Gas Pressure Cleaning the Gas Valve Vent Tube if applicableCalibrating the Thermatron Adjusting the Pilot FlameMain Pilot Trailing PilotReplacing the Computer Replacing Fryer ComponentsReplacing the Temperature Probe Computer-equipped Fryers Replacing the Temperature Probe Computer-equipped Fryers Probe cannot be repositioned Replacing the High-limit Thermostat Installing the New Temperature ProbeLocate the high-limit probe Capillary tube cannot be repositioned Figure B Replacing Rocker SwitchesReplacing Rocker Switches Replacing the Frypot Replacing the Pilot AssemblyRemoving the joiner strip Removing gas manifold shield Removing bolts arrows securing flue to frypot Nut Valve Boot Clamp Remove the drain valve nut and attached Hardware Cutting frypot seal prior to frypot removal Lifting frypot from fryer Ignition Failure Troubleshooting and Problem IsolationImproper Burner Function Electronic CircuitsImproper Burner Function Improper Temperature Control Improper Computer Function Improper Filtration Function Frypot Leakage Improper Basket Lift Function Bell-Crank Basket Lifts Problem Troubleshooting GuidesNot possible High Efficiency Decathlon, Thermatron with Constant Pilot Wiring DiagramsRight/left sides are the same Computer with Constant Pilot CM4-S Wiring Dean Oil Return Wiring Dean Oil Return Wiring, with Solenoid Probe Resistance Charts High Efficiency Decathlon HD Primary Components High Efficiency Decathlon Series GAS Fryers Parts ListSee Orifices, Section Decathlon HD50 Primary Components includes Scfhd unitsSee Drain Manifold Components, Section Decathlon HD50 Primary Components includes Scfhd units 823-4692 Decathlon HD60 Primary Components includes Scfhd unitsFlue Box Assembly also used on HD63 fryers Front, Flue Box Decathlon FPHD65 Primary Components Cabinet Upper Back Channel, Base 265 465 565Cabinet Lower Back Door Assembly, with Liner also used for HD63 fryers Natural Orifices OrificesPropane Orifices Accessories Control Panel Options, Joiner Strips, and AccessoriesControl Panels Joiner StripsOptional Components and Controllers HD/SCFHD50 SCFHD456 SCFHD60 BezelsInterface Boards High Efficiency Decathlon Series GAS Fryers Parts List Drain Valve Assembly, 1 1 ⁄ 2 with Microswitch Drain Valve Assembly, 1 1 ⁄ 2 without MicroswitchFlush Oil Drain Line Oil Return Manifold Components Oil Return Manifold Components Oil Return Manifold Components Oil Return and Oil Flush Components Oil Suction Assembly Microswitch Bracket Assembly, Oil ReturnSuction Manifold Assembly Oil Suction Start FittingDescription 106-7543 Filtration Components SCFHD60 and SCFHD63 Series FryersFiltration Components FPHD65 Series Fryers Basket Lift Components Basket Lift Components Trough, Holster, & Cover Components Fasteners Screws, Nuts, Bolts Service Hotline