Frymaster FPHD manual Nut Valve Boot Clamp

Page 29

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.8 Replacing the Frypot (cont.)

15.Remove the drain manifold. Only the drain tubes directly blocking the frypot being replaced require removal.

-Remove the nuts holding the drain valve strap onto the drain tube stud.

-Disconnect the Teflon tube at the back of the center dump tube piece and any other components attached to the tubes, including drain flush flexlines.

-Loosen the nut on each clamp holding the rubber boots and drain sections together.

 

Nut

Valve

 

 

Boot

Clamp

Stud &

 

Strap

 

 

Drain manifold parts.

-Carefully remove the tubes by pulling down at an angle, straight out of the drain valves, and working them gently out of the rubber boots. Set aside for reassembly.

16.Remove the nipple attaching the oil return line to the bottom of the frypot at the rear of the fryer using a wrench. This may require removal of other pieces of the oil return manifold, as needed.

17.Remove the burner shield by loosening the screw on each end.

18.Remove the burner rail by loosening the screw on each end. The burner rail secures the burners in the burner manifold. Be careful to ensure that the burners do not fall out of the gas manifold, as they might be damaged and dented.

14.Remove the burners to gain access to the temperature probe and to ease frypot removal. Lean each burner slightly away from the frypot to clear the burner seal (metal box attached to frypot). Then, pull the burner up and off of the orifice. The burners should be easy to remove and do not require force.

Oil-return nipple, burner shield, and burner rail.

Removing drain valve handle and burners from fryer.

1-24

Image 29
Contents MAY Hour Service HotlineIncludes HD63/Red Robin and Common Cabinetry Page Computers FCC Table of Contents Page GAS Information Altitudes of 2000 feet or less Functional DescriptionElectronic Ignition Configuration Pilot System ConfigurationInterface Boards Control OptionsThermatron Board P/N Interface Boards Indicates power from 12V transformer Test Meter Setting Pins Test ResultsThermostats Accessing Fryers for ServicingRestraints Adjusting Burner Manifold Gas Pressure Cleaning the Gas Valve Vent Tube if applicableCalibrating the Thermatron Adjusting the Pilot FlameMain Pilot Trailing PilotReplacing the Computer Replacing Fryer ComponentsReplacing the Temperature Probe Computer-equipped Fryers Replacing the Temperature Probe Computer-equipped Fryers Probe cannot be repositioned Replacing the High-limit Thermostat Installing the New Temperature ProbeLocate the high-limit probe Capillary tube cannot be repositioned Figure B Replacing Rocker SwitchesReplacing Rocker Switches Replacing the Frypot Replacing the Pilot AssemblyRemoving the joiner strip Removing gas manifold shield Removing bolts arrows securing flue to frypot Nut Valve Boot Clamp Remove the drain valve nut and attached Hardware Cutting frypot seal prior to frypot removal Lifting frypot from fryer Ignition Failure Troubleshooting and Problem IsolationImproper Burner Function Electronic CircuitsImproper Burner Function Improper Temperature Control Improper Computer Function Improper Filtration Function Frypot Leakage Improper Basket Lift Function Bell-Crank Basket Lifts Problem Troubleshooting GuidesNot possible Right/left sides are the same Wiring DiagramsHigh Efficiency Decathlon, Thermatron with Constant Pilot Computer with Constant Pilot CM4-S Wiring Dean Oil Return Wiring Dean Oil Return Wiring, with Solenoid Probe Resistance Charts High Efficiency Decathlon HD Primary Components High Efficiency Decathlon Series GAS Fryers Parts ListSee Drain Manifold Components, Section Decathlon HD50 Primary Components includes Scfhd unitsSee Orifices, Section Decathlon HD50 Primary Components includes Scfhd units 823-4692 Decathlon HD60 Primary Components includes Scfhd unitsFlue Box Assembly also used on HD63 fryers Front, Flue Box Decathlon FPHD65 Primary Components Cabinet Lower Back Channel, Base 265 465 565Cabinet Upper Back Door Assembly, with Liner also used for HD63 fryers Propane Orifices OrificesNatural Orifices Accessories Control Panel Options, Joiner Strips, and AccessoriesControl Panels Joiner StripsOptional Components and Controllers HD/SCFHD50 SCFHD456 SCFHD60 BezelsInterface Boards High Efficiency Decathlon Series GAS Fryers Parts List Flush Oil Drain Line Drain Valve Assembly, 1 1 ⁄ 2 without MicroswitchDrain Valve Assembly, 1 1 ⁄ 2 with Microswitch Oil Return Manifold Components Oil Return Manifold Components Oil Return Manifold Components Oil Return and Oil Flush Components Oil Suction Assembly Microswitch Bracket Assembly, Oil ReturnSuction Manifold Assembly Oil Suction Start FittingDescription 106-7543 Filtration Components SCFHD60 and SCFHD63 Series FryersFiltration Components FPHD65 Series Fryers Basket Lift Components Basket Lift Components Trough, Holster, & Cover Components Fasteners Screws, Nuts, Bolts Service Hotline