Frymaster 1824G, 2424G manual 24G Series Flatbottom GAS Fryers Service Procedures

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24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES

1.7.3 Replacing the Gas Valve

DANGER

Drain the frypot or remove drain valve handle to prevent accidental opening before

proceeding further.

1.Disconnect fryer from electrical and gas supplies.

2.Disconnect the wires from the gas valve terminal block, marking each wire to facilitate reconnections. For 120VAC gas valves, disconnect the black wire from the high-limit, then remove the bombtail connecting the white wire.

3.Remove the high-limit thermostat wire from the gas valve pilot coil (all but 120VAC valves).

4.Remove the pilot gas line fitting from the gas valve.

5.Remove the pipe union collars to the left and right of the gas valve and remove the valve.

6.Remove the pipefitting from the old gas valve and install on the replacement valve, using Loctite PST567 or equivalent pipe thread sealant on threads. Do not apply sealant to the first two pipe threads. Doing so will clog and damage the gas valve.

7.Reverse steps 1-5 to install the replacement gas valve.

1.7.4Replacing the Pilot Assembly or Direct Spark Ignitor

1.7.4.1 Replacing Pilot Assembly

1.Remove the burner shield from the burner-box slots.

2.Remove the pilot tubing from the bottom of the pilot assembly.

3.Remove the mounting screw from the pilot mounting-bracket and remove the pilot.

4.Reverse the procedure to replace the pilot assembly. Ensure the replacement assembly is properly positioned above the center burner tube before tightening mounting-bracket screw.

NOTE: The above procedure is applicable to standing pilot assemblies only.

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Contents Hour Service Hotline June 24G Series Flatbottom Gas FryersPage Computers Where Applicable FCC 24G Series Flatbottom Gas Fryers Table of Contents This page Intentionally Left Blank Functional Description NON-CE Altitudes of 2000 feet or lessCE only Altitudes of 2000 feet or less Pilot System Configuration Electronic Ignition ConfigurationControl Options No COM Relay Accessing Fryers for Servicing Safety ComponentsCleaning the Gas Valve Vent Tube if applicable Adjusting Burner Manifold Gas PressureAdjusting the Pilot Flame where applicable Calibrating the Thermatron Temperature ControllerLoosen two setscrews in dial arrows to recalibrate Remove/Replace Temperature Probe or High-Limit Thermostat Replacing Fryer ComponentsTemperature probe High-limit Removing/Replacing Rocker Switches 24G Series Flatbottom GAS Fryers Service Procedures Removing/Replacing Blower Assembly or Air Prover Switch 24G Series Flatbottom GAS Fryers Service Procedures Replacing the Frypot Frypot Baffle InspectionFrypot/Firebox Removal/Replacement Procedure 24G Series Flatbottom GAS Fryers Service Procedures If the Firebox Requires Replacement Troubleshooting and Problem Isolation Problems Related to the Electronic Circuits Ignition FailuresImproper Burner Functioning 24G Series Flatbottom GAS Fryers Service Procedures Improper Temperature Control Filtration ProblemsShortening to free gears Leakage Troubleshooting Guides Temperature Power is present atTo temperature quickly Main Burner MalfunctionsIndicator Lights Light Indication Probable Cause Corrective ActionWiring Diagrams 10.2 24G Series Single Fryers Non-CE with Boil-Out Switch 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures Single Fryers CE-Approved 10.8 24G Series10.9 24GTI Oil Return/Filter System This page Intentionally Left Blank 24G Series Flatbottom GAS Fryers Parts List Blower Assembly, Combustion AirBurner Manifold and Related Components Component Cabinetry Backs, Bases, Casters, Sides, EtcNot illustrated Door Assemblies and Component Parts This page Intentionally Left Blank Flue Caps, Top Caps, and Related Components Not illustrated Control Panels, Wireways, and Related Components Component Filtration Under Fryer Filter UFF ComponentsComponent 24G Series Flatbottom GAS Fryers Caster, 2-inch Rigid use 810-2805 for 2-inch Swivel Caster This page Intentionally Left Blank 2 ND90 Built-In Filter System Components Line Parts Component Frypot, Drain and Oil-Return Components Component Drain Valve and Components Wiring Connectors, Pin Terminals and Power Cords Connectors 2-Pin Female 6-Pin Female 9-Pin FemaleService Hotline