Frymaster 1824G, 2424G manual Shortening to free gears

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24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES

A pump seized by debris or hard shortening must be disassembled, cleaned and reassembled as follows:

1.Disconnect power to the filter system.

2.Remove the front cover of the pump to access the gears inside, if the pump is accessible while still inside the cabinet. If the front cover is not accessible, the pump must be removed from the pump motor (remove input/output plumbing from the pump prior to removing pump). Remove setscrews to disengage the pump from the motor.

 

 

 

 

 

 

Remove these bolts (6) to

Remove debris or hardened

remove pump cover.

shortening to free gears.

 

 

 

3.Prior to reassembly, the inside housing must be clean and free of any sediment or debris. Failure to completely clean the inside housing and ring gear will cause gear binding after reassembly.

4.During reassembly, partially install the housing bolts in a star pattern, leaving a ⅛-inch (3.18 mm) gap between the cover and housing flanges. Ensure there is no shortening or oil in the filter pan, and that the filter pan is disconnected. With the motor running slowly draw the cover in, evenly tightening the housing bolts. When the cover is snug on the housing tighten all bolts to 15 inch-lbs (1.7 Nm) ensuring that the pump is working correctly. Turn the motor off.

An incorrectly assembled or damaged filter leaf will allow food particles and sediment to pass through and clog the pump. Particles large enough to clog the pump may indicate that the crumb tray is not being used, and that the filter leaf is not properly assembled.

The electronics of the SUFF/UFF filtration systems are simple and straightforward. Microswitches, attached to handles for each vat and wired in parallel, provide the 24 VAC required to activate the pump relay coil when the handles are moved to the ON position. The activated pump relay coil pulls in the pump motor switch, supplying power to the pump motor.

Filter systems equipped with oil-return heaters are wired into the 120 VAC source, which remain energized as long as the unit is plugged in.

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Contents Hour Service Hotline June 24G Series Flatbottom Gas FryersPage Computers Where Applicable FCC 24G Series Flatbottom Gas Fryers Table of Contents This page Intentionally Left Blank Functional Description NON-CE Altitudes of 2000 feet or lessCE only Altitudes of 2000 feet or less Pilot System Configuration Electronic Ignition ConfigurationControl Options No COM Relay Accessing Fryers for Servicing Safety ComponentsCleaning the Gas Valve Vent Tube if applicable Adjusting Burner Manifold Gas PressureAdjusting the Pilot Flame where applicable Calibrating the Thermatron Temperature ControllerLoosen two setscrews in dial arrows to recalibrate Remove/Replace Temperature Probe or High-Limit Thermostat Replacing Fryer ComponentsTemperature probe High-limit Removing/Replacing Rocker Switches 24G Series Flatbottom GAS Fryers Service Procedures Removing/Replacing Blower Assembly or Air Prover Switch 24G Series Flatbottom GAS Fryers Service Procedures Replacing the Frypot Frypot Baffle InspectionFrypot/Firebox Removal/Replacement Procedure 24G Series Flatbottom GAS Fryers Service Procedures If the Firebox Requires Replacement Troubleshooting and Problem Isolation Problems Related to the Electronic Circuits Ignition FailuresImproper Burner Functioning 24G Series Flatbottom GAS Fryers Service Procedures Improper Temperature Control Filtration ProblemsShortening to free gears Leakage Troubleshooting Guides Temperature Power is present atTo temperature quickly Main Burner MalfunctionsIndicator Lights Light Indication Probable Cause Corrective ActionWiring Diagrams 10.2 24G Series Single Fryers Non-CE with Boil-Out Switch 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures Single Fryers CE-Approved 10.8 24G Series10.9 24GTI Oil Return/Filter System This page Intentionally Left Blank 24G Series Flatbottom GAS Fryers Parts List Blower Assembly, Combustion AirBurner Manifold and Related Components Component Cabinetry Backs, Bases, Casters, Sides, EtcNot illustrated Door Assemblies and Component Parts This page Intentionally Left Blank Flue Caps, Top Caps, and Related Components Not illustrated Control Panels, Wireways, and Related Components Component Filtration Under Fryer Filter UFF ComponentsComponent 24G Series Flatbottom GAS Fryers Caster, 2-inch Rigid use 810-2805 for 2-inch Swivel Caster This page Intentionally Left Blank 2 ND90 Built-In Filter System Components Line Parts Component Frypot, Drain and Oil-Return Components Component Drain Valve and Components Wiring Connectors, Pin Terminals and Power Cords Connectors 2-Pin Female 6-Pin Female 9-Pin FemaleService Hotline