Frymaster 1824G, 2424G manual Ignition Failures, Problems Related to the Electronic Circuits

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24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES

The probable causes of each category are discussed in the following sections. Troubleshooting guides are included in Section 1.9 to assist in identifying some of the more common problems.

1.8.1 Ignition Failures

Ignition failure occurs when the ignition module fails to sense a flame within the 11-second time delay period and locks out. Turn the fryer off, locate and correct the problem, then turn fryer back on to clear the module lock.

There are three primary reasons for ignition failure, listed in order of probability:

1.Problems related to the gas and/or electrical power supplies.

2.Problems related to the electronic circuits.

3.Problems related to the gas valve.

Problems Related to the Gas and/or Electrical Power Supplies

The main indicators of this are that an entire battery of fryers fails to light. Verify that the quick disconnect hose is properly connected, the fryer is connected to power, the main gas supply valve is open, and the circuit breaker for the fryer electrical supply is not tripped. Some fryers are equipped with a fryer reset-switch that must be reset each time the fryer is turned off.

Problems Related to the Electronic Circuits

If gas and electrical power are supplied to the fryer, the next most likely cause of ignition failure is a problem in the 24 VAC circuit of fryers equipped with electronic ignition systems, or in the pilot system for those without electronic ignition. If the fryer is equipped with an Under Fryer Filter (UFF) filtration system, first verify that the drain valve is fully closed. (The valve is equipped with a microswitch that must be closed for power to reach the gas valve. Often, although the valve handle appears to be in the closed position, the microswitch is still open.) If the valve is fully closed, or the fryer does not have a filtration system, refer to the troubleshooting guides in this chapter.

Problems Related to the Gas Valve

If the problem is not in the 24 VAC circuit or pilot system, it is most likely in the gas valve itself, but before replacing the gas valve refer to the troubleshooting guides in this chapter.

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Contents Hour Service Hotline June 24G Series Flatbottom Gas FryersPage Computers Where Applicable FCC 24G Series Flatbottom Gas Fryers Table of Contents This page Intentionally Left Blank CE only Altitudes of 2000 feet or less Functional DescriptionNON-CE Altitudes of 2000 feet or less Pilot System Configuration Electronic Ignition ConfigurationControl Options No COM Relay Accessing Fryers for Servicing Safety ComponentsCleaning the Gas Valve Vent Tube if applicable Adjusting Burner Manifold Gas PressureAdjusting the Pilot Flame where applicable Calibrating the Thermatron Temperature ControllerLoosen two setscrews in dial arrows to recalibrate Remove/Replace Temperature Probe or High-Limit Thermostat Replacing Fryer ComponentsTemperature probe High-limit Removing/Replacing Rocker Switches 24G Series Flatbottom GAS Fryers Service Procedures Removing/Replacing Blower Assembly or Air Prover Switch 24G Series Flatbottom GAS Fryers Service Procedures Replacing the Frypot Frypot Baffle InspectionFrypot/Firebox Removal/Replacement Procedure 24G Series Flatbottom GAS Fryers Service Procedures If the Firebox Requires Replacement Troubleshooting and Problem Isolation Problems Related to the Electronic Circuits Ignition FailuresImproper Burner Functioning 24G Series Flatbottom GAS Fryers Service Procedures Improper Temperature Control Filtration ProblemsShortening to free gears Leakage Troubleshooting Guides Temperature Power is present atTo temperature quickly Main Burner MalfunctionsIndicator Lights Light Indication Probable Cause Corrective ActionWiring Diagrams 10.2 24G Series Single Fryers Non-CE with Boil-Out Switch 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures Single Fryers CE-Approved 10.8 24G Series10.9 24GTI Oil Return/Filter System This page Intentionally Left Blank 24G Series Flatbottom GAS Fryers Parts List Blower Assembly, Combustion AirBurner Manifold and Related Components Component Cabinetry Backs, Bases, Casters, Sides, EtcNot illustrated Door Assemblies and Component Parts This page Intentionally Left Blank Flue Caps, Top Caps, and Related Components Not illustrated Control Panels, Wireways, and Related Components Component Filtration Under Fryer Filter UFF ComponentsComponent 24G Series Flatbottom GAS Fryers Caster, 2-inch Rigid use 810-2805 for 2-inch Swivel Caster This page Intentionally Left Blank 2 ND90 Built-In Filter System Components Line Parts Component Frypot, Drain and Oil-Return Components Component Drain Valve and Components Wiring Connectors, Pin Terminals and Power Cords Connectors 2-Pin Female 6-Pin Female 9-Pin FemaleService Hotline