Frymaster 1824G, 2424G manual 24G Series Flatbottom GAS Fryers Service Procedures

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24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES

If the fryer’s gas and air supplies are okay, the problem most likely is with one of the electrical components. Examine the ignition module for signs of melting/distortion and/or discoloration due to excessive heat build-up in the fryer. (This condition usually indicates improper flue performance.). Also, examine the controller for the same conditions. A melted or distorted ignition module is automatically suspect and should be replaced, but unless the condition causing excessive heat in the fryer is corrected, the problem is likely to recur.

Next, ensure the ignition wire is connected properly at both ends and examine it for obvious signs of damage. Again, if damage is due to excessive heat in the fryer, that problem must also be corrected.

DANGER

MAKE SURE YOU ARE HOLDING THE INSULATED HANDLE OF THE SCREWDRIVER

AND NOT THE BLADE. THE SPARKING CHARGE IS APPROXIMATELY 25,000

VOLTS.

Check for proper operation by disconnecting the wire from the ignitor, inserting the tip of a screwdriver into the terminal, and holding it near the frame of the fryer as the power switch is placed in the "ON" position. A strong, blue spark should be generated for at least 11 seconds.

Fluctuating flame intensity is normally caused by either improper or fluctuating incoming gas pressure, but may also be the result of variations in the kitchen atmosphere. Verify incoming gas pressure in the same way as for "popping", discussed in the preceding paragraphs. Variations in the kitchen atmosphere are usually caused by air conditioning and/or ventilation systems starting and stopping during the day. As air conditioning/ventilation systems start and stop, the pressure in the kitchen may change from positive or neutral to negative, or vice versa. Changes in airflow patterns may affect flame intensity.

Flames "rolling" out of the fryer are usually an indication of negative pressure in the kitchen. Air is being sucked out of the fryer enclosure and the flames are literally following the air. If negative pressure is not the cause, check for high burner-manifold gas pressure in accordance with the procedures in Section 1.4. An obstructed flue or a faulty blower, which prevents the fryer from properly exhausting, may also be the cause.

Excessively noisy burners, especially with flames visible above the flue opening, may indicate that the burner gas pressure is too high or the gas valve vent-tube is blocked (if applicable). If the gas pressure is correct, and the vent-tube is unobstructed (if applicable), the gas valve regulator is probably defective.

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Contents Hour Service Hotline June 24G Series Flatbottom Gas FryersPage Computers Where Applicable FCC 24G Series Flatbottom Gas Fryers Table of Contents This page Intentionally Left Blank NON-CE Altitudes of 2000 feet or less Functional DescriptionCE only Altitudes of 2000 feet or less Pilot System Configuration Electronic Ignition ConfigurationControl Options No COM Relay Accessing Fryers for Servicing Safety ComponentsCleaning the Gas Valve Vent Tube if applicable Adjusting Burner Manifold Gas PressureAdjusting the Pilot Flame where applicable Calibrating the Thermatron Temperature ControllerLoosen two setscrews in dial arrows to recalibrate Remove/Replace Temperature Probe or High-Limit Thermostat Replacing Fryer ComponentsTemperature probe High-limit Removing/Replacing Rocker Switches 24G Series Flatbottom GAS Fryers Service Procedures Removing/Replacing Blower Assembly or Air Prover Switch 24G Series Flatbottom GAS Fryers Service Procedures Replacing the Frypot Frypot Baffle InspectionFrypot/Firebox Removal/Replacement Procedure 24G Series Flatbottom GAS Fryers Service Procedures If the Firebox Requires Replacement Troubleshooting and Problem Isolation Problems Related to the Electronic Circuits Ignition FailuresImproper Burner Functioning 24G Series Flatbottom GAS Fryers Service Procedures Improper Temperature Control Filtration ProblemsShortening to free gears Leakage Troubleshooting Guides Power is present at To temperature quicklyTemperature Main Burner MalfunctionsIndicator Lights Light Indication Probable Cause Corrective ActionWiring Diagrams 10.2 24G Series Single Fryers Non-CE with Boil-Out Switch 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures Single Fryers CE-Approved 10.8 24G Series10.9 24GTI Oil Return/Filter System This page Intentionally Left Blank 24G Series Flatbottom GAS Fryers Parts List Blower Assembly, Combustion AirBurner Manifold and Related Components Component Cabinetry Backs, Bases, Casters, Sides, EtcNot illustrated Door Assemblies and Component Parts This page Intentionally Left Blank Flue Caps, Top Caps, and Related Components Not illustrated Control Panels, Wireways, and Related Components Component Filtration Under Fryer Filter UFF ComponentsComponent 24G Series Flatbottom GAS Fryers Caster, 2-inch Rigid use 810-2805 for 2-inch Swivel Caster This page Intentionally Left Blank 2 ND90 Built-In Filter System Components Line Parts Component Frypot, Drain and Oil-Return Components Component Drain Valve and Components Wiring Connectors, Pin Terminals and Power Cords Connectors 2-Pin Female 6-Pin Female 9-Pin FemaleService Hotline
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