Frymaster 2424G, 1824G Main Burner Malfunctions, Main burner will not, Come on even though, Fryer

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24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES

1.9.2 Main Burner Malfunctions

PROBLEM

 

CORRECTIVE ACTION

Main burner will not

1.

Check that the combination gas valve is ON.

come on even though

2.

Check that the pilot is lit and is operating properly.

air blower is in

 

 

operation; no gas

3.

Check high temperature safety switch. Replace if defective.

pressure at main

 

 

burner.

4.

Check air prover switch (sail switch) as follows:

 

 

Move actuating lever at switch to ensure it is not dragging in

 

 

the slots (use long tool to avoid burns). If so, bend the arm

 

 

carefully to clear the obstruction. Check the air prover switch

 

 

for continuity and replace if defective.

 

 

 

Air blower is not

1.

Cooked product or other material may have fallen into the flue

operating, although

 

and lodged in the blower wheel, preventing it from turning.

power is present at the

 

Clean out flue and blower wheel.

 

 

fryer.

2.

Blower motor may have overheated and shut off. This

 

 

condition will correct itself when motor cools (20 minutes). If

 

 

problems with blower overheating persist, call for service.

 

3.

If fryer is equipped with a Thermatron controller, the

 

 

temperature probe or the controller board may be defective.

 

 

 

Main burner flames are

1.

Check gas pressure at the pressure tap of the burner manifold.

small and appear lazy;

 

Use a standard water-type U-gauge manometer. With the

Oil does not come up

 

burner in operation, the pressure should be about 4" W.C. on

 

natural and 11" W.C. on propane (LP) gases. If not, unscrew

to temperature quickly.

 

 

the cover of the pressure regulator adjustment and turn the

 

 

adjusting screw clockwise to increase gas pressure (or

 

 

counterclockwise to decrease the pressure). Replace cover

 

 

and plug.

 

 

 

There are signs of

1.

Check the frypot for excessive build up of debris.

excessive frypot

2.

Check Thermatron controller; may be out of calibration. Re-

temperature;

 

calibrate in accordance with instructions in Section 1.6.

oil becomes

 

 

 

discolored quickly.

3.

Check gas pressure.

 

4.

Oil of inferior quality or used too long. Replace with quality oil.

 

 

 

1-27

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Contents 24G Series Flatbottom Gas Fryers Hour Service Hotline JunePage Computers Where Applicable FCC 24G Series Flatbottom Gas Fryers Table of Contents This page Intentionally Left Blank Functional Description NON-CE Altitudes of 2000 feet or lessCE only Altitudes of 2000 feet or less Electronic Ignition Configuration Pilot System ConfigurationControl Options No COM Relay Safety Components Accessing Fryers for ServicingAdjusting Burner Manifold Gas Pressure Cleaning the Gas Valve Vent Tube if applicableCalibrating the Thermatron Temperature Controller Adjusting the Pilot Flame where applicableLoosen two setscrews in dial arrows to recalibrate Replacing Fryer Components Remove/Replace Temperature Probe or High-Limit ThermostatTemperature probe High-limit Removing/Replacing Rocker Switches 24G Series Flatbottom GAS Fryers Service Procedures Removing/Replacing Blower Assembly or Air Prover Switch 24G Series Flatbottom GAS Fryers Service Procedures Frypot Baffle Inspection Replacing the FrypotFrypot/Firebox Removal/Replacement Procedure 24G Series Flatbottom GAS Fryers Service Procedures If the Firebox Requires Replacement Troubleshooting and Problem Isolation Ignition Failures Problems Related to the Electronic CircuitsImproper Burner Functioning 24G Series Flatbottom GAS Fryers Service Procedures Filtration Problems Improper Temperature ControlShortening to free gears Leakage Troubleshooting Guides To temperature quickly Power is present atTemperature Main Burner MalfunctionsLight Indication Probable Cause Corrective Action Indicator LightsWiring Diagrams 10.2 24G Series Single Fryers Non-CE with Boil-Out Switch 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures 24G Series Flatbottom GAS Fryers Service Procedures 10.8 24G Series Single Fryers CE-Approved10.9 24GTI Oil Return/Filter System This page Intentionally Left Blank Blower Assembly, Combustion Air 24G Series Flatbottom GAS Fryers Parts ListBurner Manifold and Related Components Component Backs, Bases, Casters, Sides, Etc CabinetryNot illustrated Door Assemblies and Component Parts This page Intentionally Left Blank Flue Caps, Top Caps, and Related Components Not illustrated Control Panels, Wireways, and Related Components Component Under Fryer Filter UFF Components FiltrationComponent 24G Series Flatbottom GAS Fryers Caster, 2-inch Rigid use 810-2805 for 2-inch Swivel Caster This page Intentionally Left Blank 2 ND90 Built-In Filter System Components Line Parts Component Frypot, Drain and Oil-Return Components Component Drain Valve and Components Connectors 2-Pin Female 6-Pin Female 9-Pin Female Wiring Connectors, Pin Terminals and Power CordsService Hotline