Maytag ACO1860AS Diode, ACO1840*, ACO1860*, JMV8196 MMV4184*, and MMV5186, Adjusting Interlocks

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Disassembly Procedures

!WARNING

To avoid the risk of electrical shock, personal injury or death; disconnect power to oven and discharge capacitors before following any disassembly procedure.

Latch Board

Secondary Interlock Switch

WH (from H.V. Transformer)

YL (from Fan Motor)

WH (from Power Cord)

WH (from Cooktop Lamp)

Monitor Interlock Switch

WH (from H.V. Transformer)

RD (from H.V. Transformer)

Primary Interlock Switch

PK (from P.C.B)

BL (from P.C.B)

ACO1840*, ACO1860*, JMV8196*,

MMV4184*, and MMV5186*

!CAUTION

Before replacing a blown monitor fuse, test the primary interlock switch, secondary interlock switch, monitor switch, and power relay contacts for proper operation. If the monitor fuse is blown by a failed switch operation, all switches and printed circuit board must be replaced.

Adjusting Interlocks

The interlock monitor and primary switches act as a final safety switch, protecting the operator from microwave energy. After adjusting the interlock switches, verify connections are correctly connected.

For door fit and switch operation, switch housing is adjustable.

5.Hold latch board securely for proper switch operation and door fit, retighten screws.

6.Open the oven door slowly, watching the switches. Verify switches release in the following order.

Primary interlock switch

Secondary interlock switch

Monitor interlock switch

NOTE: Adjust the latch board until all switches operate in proper sequence.

7.Close the oven door slowly, watching the switches. Verify switches active in the following order.

Monitor interlock switch

Secondary interlock switch

Primary interlock switch

8.When proper sequence of switch has been achieved, tighten the latch board securely.

!CAUTION

A microwave leakage test must be preformed anytime a door assembly is removed, replaced, disassembled or adjustment of latch board is made.

High Voltage Capacitor

High voltage capacitor should always be discharged by shorting a terminal to a chassis ground. The capacitor has a internal "shunt" resistor, but the mechanical discharge should always be performed to avoid personal injury.

High Voltage Capacitor Removal

1.Disconnect power to oven and remove control panel, (see "Control Panel" procedure).

2.Discharge high voltage capacitor by connecting a jumper wire to the terminal of high voltage capacitor with the diode connected to it. Connect the other end of the jumper wire to a well insulated screwdriver and touch a nearby chassis ground screw.

3.Remove screws that secure capacitor and diode.

4.Slide capacitor mounting bracket out of the slots and pull outward on capacitor, diode and bracket.

5.Reassemble in reverse order.

1.Disconnect power to oven and remove control panel, (see "Control Panel" procedure).

2.Discharge high voltage capacitor, (see "High Voltage Capacitor" procedure).

3.Loosen switch housing mounting screws on vertical flange.

4.Close oven door, move latch board upward toward the top of the oven and/or away from the door latch until gaps are less than 1/64–inch (0.5 mm).

Diode

The diode is located next to the high voltage capacitor.

1.Disconnect power to oven and remove control panel, (see "Control Panel" procedure).

2.Discharge high voltage capacitor, (see "High Voltage Capacitor" procedure).

3.Disconnect diode wire terminal from high voltage capacitor and remove screw securing diode to ground.

4.Reassemble in reverse order.

16021668 Rev. 0

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©2002 Maytag Appliances Company

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Contents Service Important Information Customer Service Support CenterRecognize Safety Symbols, Words, and Labels Web Site Telephone NumberTable of Contents Grounding Instructions WiringImportant Product Information Servicing of Grounded ProductsImportant Safety Information Microwave Leakage Testing General Information Vent grille Microwave Oven DescriptionOven control Testing Procedures Humidity Sensor High Voltage CapacitorHigh Voltage Diode RelayACO1560/MMV5156 models ACO1520/ACO1530 models Pad ConnACO1560/MMV5156 models Pad Conn ACO1840/MMV4184 models Pad ConnFuse Circuit BoardOven Thermostat Fan MotorTroubleshooting Procedures Adjust or Wire across Replace high Thermostat When Start pad is Check Power Supply Fuse Door Disassembly Disassembly ProceduresDoor Assembly GrilleControl Panel Removal Control PanelBoard Relay ACO1520*, ACO1530*, and MMV5156Screw Control Panel Circuit Board Power TransformerOuter Case RelayStirrer Assembly some models Interlock Door Latch SwitchesACO1840*, ACO1860*, JMV8196 MMV4184*, and MMV5186 Adjusting InterlocksDiode High Voltage Capacitor RemovalTransformer Magnetron Fan AssemblyPower Transformer Removal Fuse RemovalFan Motor Magnetron Thermal FuseMagnetron Thermal Fuse Humidity Sensor RemovalTurntable Motor Base ThermostatLight Socket Vent BlowerWiring Diagram and Schematic ACO1560* and MMV5156* Models ACO18*, JMV8196*, MMV4184, and MMV5186* Models Installation Instruction Appendix aAvoid Electrical Shock Electrical rating of this oven 120V AC 60HzDo not expose yourself to excessive microwave energy Do not USE the Microwave OvenParts, Tools, and Materials Tools and materials required for installationFollowing parts are supplied with the oven Roof-Venting Preparing Electrical ConnectionPreparing Venting System Roof VentingRoom Venting Standard Fittings Ductwork LengthRoom Venting Installation Recirculating Roof Venting InstallationWall Venting Installation Preparing Venting BlowerPreparing Template Placement Preparing Wall and Upper CabinetInstalling Mounting Plate Drilling Holes in the Wall and Upper CabinetAttaching Oven to the Wall Damper This page intentionally left blank Appendix B Cleaning the Grease Filters Care and CleaningCharcoal Filter Replacement Cooktop/Night Light Replacement Oven Light Replacement