Manitowoc Ice QF0400, QF2300 Section Electrical System, Energized Parts Charts, QF400/QC700/QF800

Page 63
Section 6

Section 6

Electrical System

Energized Parts Charts

QF400/QC700/QF800

 

Control Relays

 

 

Sensors

 

 

 

 

 

 

 

 

 

 

 

 

Ice Making

1

2

3

4

Water

 

 

Gear

Length

Sequence Of

 

 

 

 

Bin Level

Temperature

 

 

 

Float

Contactor

Dump

Gear

Level

Motor

Of Time

Operation

Valve

Probe

Sensor

Coil

Valve

Motor

Probe

Speed

 

 

Coil

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

START-UP

 

 

 

 

Not

 

Not Sensing

Sensing

 

 

 

 

 

Sensing No

for Gear

 

1A. Water

Off

On

On

Off

Sensing for

for

45 Seconds

Ice Contact

Motor

Flush

 

 

 

 

Water Level

Temperature

 

 

 

 

 

 

 

 

 

Speed

 

 

 

 

 

 

 

 

Not Sensing

Sensing

Until Water

 

 

 

 

 

Sensing for

Sensing No

for Gear

Contacts

1B. Water Fill

Off

Off

On

On

for

Water Level

Ice Contact

Motor

Water Level

 

 

 

 

 

Temperature

 

 

 

 

 

 

 

Speed

Probe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sensing for

 

 

 

 

 

 

 

 

 

245°F

Sensing

Until Ice

FREEZE

 

 

 

 

 

 

Immediately.

Contacts Bin

 

 

 

 

Sensing for

Sensing No

for Gear

SEQUENCE

On

Off

On

On

Sensing for

Level Probe for

Water Level

Ice Contact

Motor

2. Freeze

 

 

 

 

155°F after 30

30 Continuous

 

 

 

 

 

 

 

min. of Ice

Speed

Seconds

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Making

 

 

 

 

 

 

 

 

 

 

 

 

AUTOMATIC

 

 

 

 

 

 

Not Sensing

Sensing

 

SHUT-OFF

 

 

 

 

Sensing for

Sensing

for Gear

 

Off

Off

On

On

for

45 Seconds

3A. Ice Run

Water Level

Ice Contact

Motor

 

 

 

 

Temperature

 

Out

 

 

 

 

 

 

Speed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Not

 

3B. Drain

 

 

 

 

Not

Sensing

Not Sensing

Sensing

 

Off

On

Off

Off

Sensing for

for

for Gear

45 Seconds

Evaporator

Ice Contact

 

 

 

 

Water Level

Temperature

Motor

 

 

 

 

 

 

 

 

 

Speed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Not

Until Ice No

 

 

 

 

 

Not

 

Not Sensing

Sensing

AUTOMATIC

Off

Off

Off

Off

Sensing

Longer

Sensing for

for

for Gear

SHUT-OFF

Ice Contact

Contacts Bin

 

 

 

 

Water Level

Temperature

Motor

 

 

 

 

 

 

 

 

Speed

Level Probe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When the toggle switch is placed in the ICE position, the following must occur prior to starting an ice making cycle.

A.)The bin level probe must be open (Bin Level light off). If the probe is closed (Bin Level light on) when the toggle switch is moved to ICE, the control system waits until the bin level probe opens (Bin Level light off) before starting an ice making sequence.

If the bin level probe is disconnected from the control board, the ice machine will not start and will continuously flash the Bin Level light. The ice machine will remain off until:

1.The bin level probe is reconnected to the circuit board

2.The toggle switch is moved from ICE to OFF, then back to ICE.

B. The water level probe must be closed (Water Level light on) to start the compressor.

If the water level probe is open (Water Level light off), the control system waits until the water level probe closes before starting the compressor.

QC700/QF800

Condenser Fan Motor -The fan motor is wired through a fan cycle pressure control. The fan motor will cycle on/off depending on discharge pressure 8-Minute Lockout - The Bin Level light will flash until the 8-minute lockout expires.

After the 8-minute lockout expires, the Bin Level light will de-energize.

The 8-minute lockout time can be overridden by moving the ICE/OFF/CLEAN toggle switch from ICE to OFF, then back to ICE.

Part No. 80-1214-3

Revised 8/2003

6-1

 

 

Image 63
Contents Flake / Chiplet Model Ice Machines Flake Models QF0400/QF0800 QF2200/QF2300Chiplet Models QC0700 Service ManualPERSONAL INJURY POTENTIAL Safety NoticesProcedural Notices Read These Before ProceedingManitowoc Cleaner and Sanitizer Table of ContentsSection Installation Instructions AccessoriesPreventative Maintenance Cleaning Procedure Table of Contents continuedSection Maintenance Exterior CleaningSafeGuard Indicator Lights Table of Contents continued SectionSection Troubleshooting Reset Procedure6-46 ICE/OFF/CLEAN Toggle SwitchCompressor Electrical Diagnostics Section Refrigeration SystemTable of Contents continued Revised 8/2003 MANITOWOC CLEANER AND SANITIZER Section General InformationHow to Read a Model Number AccessoriesModel/Serial Number Location General InformationSection Model/Serial Number LocationPARTS Owner Warranty Registration CardWarranty Coverage GENERALTHIS PAGE INTENTIONALLY LEFT BLANK QC700/QF800 AIR COOLED ICE MACHINE Section Installation InstructionsIce Machine Dimensions QF400 AIR COOLED ICE MACHINEInstallation Instructions Location of Remote Condensing Unit Location of Ice MachineIce Machine Head Section Clearance Requirements Ice Machine Heat of RejectionAir Baffle Leveling the Ice Storage BinCondenser Air Baffle QC700/QF800 Air-CooledIce Machines OnlyMINIMUM CIRCUIT AMPACITY Electrical ServiceVOLTAGE FUSE/CIRCUIT BREAKERRemote Condensing Unit Electrical RequirementsFor United Kingdom Only Ice Machine Head Section230/1/50 QF2200 ICE MACHINE HEAD SECTION 115/60/1QF2300 ICE MACHINE HEAD SECTION 115/60/1Remote Electrical Wiring Connections RFC2385 REMOTE CONDENSING UNIT 208-230/1/60RFC2085 REMOTE CONDENSING UNIT 208-230/1/60 POTABLE WATER INLET LINES Ice Machine Head Section Water Supply and DrainsCooling Tower Applications Water-CooledModels POTABLE WATER SUPPLYTypical Water Supply Drain Installation 2-10WATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS USAGE WITH NON-MANITOWOC CONDENSING UNITS Refrigeration System Installation2-11 QF2200/RFC2085 AND QF2300/RFC2385 ONLYUnit Locations Are Within Guidelines Refrigeration Line Set Installation2-12 Step 1 Verify Ice Machine and Remote CondensingManitowoc S-TrapKit Service Loop2-13 C. SUCTION LINE OIL TRAPS2-14 Step 4 Connecting the line set2-15 Step 7 Leak Check The Refrigeration System Open Receiver Service Valve2-16 Torque Value’sSuction Shut Off Valve Insulation 2-172-18 QF400 Section Ice Machine OperationComponent Identification ICE MACHINE HEAD SECTION QC700/QF800RFC2385 Remote Condensing Unit Ice Machine OperationSection QF2300Operational Checks GENERALWATER LEVEL CHECK EXTERIOR CLEANING Interior Cleaning and SanitizingCleaning/Sanitizing Procedure Heavily Scaled Cleaning ProcedureStraighten Bent Condenser Fins CLEANING THE CONDENSERAir-CooledCondenser Self-Contained Air-CooledFilterMANITOWOC’S CLEANING TECHNOLOGY PREVENTATIVE MAINTENANCE CLEANING PROCEDURE QF400 CLEANING/SANITIZING PROCEDURE QC700/QF800/QF2300 CLEANING/SANITIZING PROCEDURE QF400 3-10 part numberonly 3-11 REMOVAL OF PARTS FOR CLEANING/SANITIZINGWater Reservoir Cover Removal 3-12Water Level Probe Removal QC700/QF8003-13 QF2300 ShownFloat Valve Removal 3-14 Water Reservoir RemovalIce Diverter Removal Ice Chute Removal 3-153-16 Bin Door RemovalCabinet Removal Dump Valve Disassembly 3-17Water Dump Valve Pry Open the Water Regulating Valve Removal from Service/Winterization3-18 WATER COOLED CONDENSING UNITINITIAL START-UP1A. Flush Section Ice Machine Sequence of OperationQF400/QC700/QF800 PRIOR TO START-UPRemote Condensing Unit 3. Automatic Shut-Off Ice Machine Sequence of OperationQF2200 Remote Condensing Unit 2. FreezeQF2300 THIS PAGE INTENTIONALLY LEFT BLANK Checklist Section TroubleshootingSAFEGUARD INDICATOR LIGHTS TroubleshootingSafeguard Feature RESET PROCEDURENo Water Checklist TroubleshootingAnalyzing Why SafeGuards May Stop the Ice Machine SAFEGUARD MODES No WaterGear Motor Speed Gear Motor Speed ChecklistTemperature is Too High or Low QF400/QC700/QF800 Temperature Sensor Checklist QF400/QC700/QF800Temperature is Too High or Low QF2200 Only Temperature Sensor Checklist QF2200Gear Box Removal QF2200/QF2300 Evaporator Removal 5-10 Energized Parts Charts Section Electrical SystemElectrical System QF2300 Wiring Diagram Sequence of OperationL1 1B. WATER FILL Freeze Cycle Automatic Shut-Off 3B. DRAIN EVAPORATOR Section 6-10 Wiring Diagram Sequence of L1 Operation6-11 6-12 6-13 6-14 6-15 6-16 RFC2085 Initial Start-Up Remote Condensing Unit 6-17Initial Start-Up 6-18RFC2085 Initial Start-Up 6-196-20 RFC2085 Freeze Cycle 6-21QF2200 Automatic Shut-Off 6-22RFC2085 Automatic Shut-Off 6-236-24 8 Minute Lockout 6-256-26 Wiring Diagram Sequence of OperationRFC2385 6-276-28 6-29 6-30 6-31 6-32 6-33 QF2300 Automatic Shut-Off 6-346-35 Wiring Diagrams WIRING DIAGRAM LEGEND6-36 6-37 ICE MACHINE HEAD SECTION QF400115V/60Hz/1Ph - 230V/50Hz/1Ph QC700/QF800 115V/60Hz/1Ph - 230V/50Hz/1Ph 6-386-39 COMPRESSOR SECTION QC700/QF800115/60/1 - 230/50/1 ICE MACHINE HEAD SECTION QF2200 6-40RFC2085 230V/60HZ/1PH - 230/50/1 6-41RFC2085 208-230V/60HZ/3PH 6-42Diagram Shown During Freeze Cycle 6-43ICE MACHINE HEAD SECTION RFC2385 230V/60HZ/1PH - 230/50/1 6-44RFC2385 208-230V/60HZ/3PH 6-456-46 Control BoardCheck Procedure Component Specifications and DiagnosticsICE/OFF/CLEAN TOGGLE SWITCH Function Specifications6-48 6-49 MOTOR SPEED SENSOR FunctionFailure Modes WATER LEVEL PROBES Function 6-506-51 6-52 TEMPERATURE SENSOR FunctionTEMPERATURE/RESISTANCE CHART 6-53 CONTROL BOARD RELAYS FunctionMAIN FUSE Function 6-54 WATER FLOAT VALVE FunctionWATER LEVEL CHECK 6-55 HIGH PRESSURE CONTROL HPCO FunctionFunction FAN CYCLE CONTROL Function 6-56Check Motor Windings to Ground COMPRESSOR ELECTRICAL DIAGNOSTICS6-57 Check Resistance Ohm Values6-58 Diagnosing Start ComponentsRelay Operation Check QF400/QC700/QF800/QF2200/QF2300 Diagnosing An Ice Machine That Will Not RunDiagnosing A Condensing Unit That Will Not Run 6-596-60 Section Refrigeration System Tubing SchematicSV3082 Refrigeration System QF2200/RFC2085Condensing Unit QF2300/RFC2385 Refrigeration System Diagnostics BEFORE BEGINNING SERVICE ICE PRODUCTION/QUALITY CHECK Quality CheckIce Production Check INSTALLATION/VISUAL INSPECTION CHECKLIST WATER SYSTEM CHECKLISTSAFEGUARDS Procedure Discharge Pressure High ChecklistDischarge Pressure Low Checklist Suction Pressure High Checklist Suction Pressure Low ChecklistANALYZING SUCTION PRESSURE WATER REGULATING VALVE WATER-COOLEDMODELS ONLY EQUALIZATION VALVE QF2300 GeneralNormal Operation AnalysisAir-CooledCondensing Units 7-10HEADMASTER CONTROL VALVE Function FREEZE CYCLE OPERATION Air-CooledIce MachinesOperating Pressures 7-11QF400 SELF-CONTAINEDAIR COOLED 24 Hour Ice Production7-12 QC700 SELF-CONTAINEDAIR COOLEDQC700 SELF-CONTAINEDWATER COOLED 7-13 QF800 SELF-CONTAINEDAIR COOLEDQF800 SELF-CONTAINEDWATER COOLED 7-14 QF2200/RFC2085 REMOTE AIR COOLEDQF2300/RFC2385 REMOTE AIR COOLED Recovery/Evacuation Connections Refrigerant Recovery/Evacuation and RechargingREFRIGERANT RECOVERY/EVACUATION Normal Self-ContainedModel ProceduresRecovery/Evacuation QF2200/QF2300 7-16Connections Self-ContainedModel Charging Procedures 7-17Charging Connections 7-18 Remote Charging Procedures QF2200/QF2300SYSTEM CONTAMINATION CLEAN-UP General 7-19Determining Severity Of Contamination Mild System Contamination Cleanup Procedure Severe System Contamination Cleanup Procedure7-20 7-21 Using Pinch-OffTool 7-22SV1406 Remote Models SUCTION CLEAN-UPFILTER/DRIER QF400/QC700/QF8007-23 FILTER-DRIERS Liquid Line Filter DrierRecycle REFRIGERANT DEFINITIONS RecoverNew Product Specifications 7-24Revised 8/2003 Attend A Manitowoc Factory Service School 1.New Refrigerant 3.Recovered or Recycled Refrigerant7-25 REFRIGERANT RE-USEPOLICY7-26
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